Wear-resistant high-vanadium-nitrogen high-speed steel section steel roll and manufacturing method thereof

A high-vanadium-nitrogen high-speed steel and a manufacturing method technology, applied in the field of steel rolling, can solve problems such as low hardness and poor wear resistance, and achieve the effects of improving strength and toughness, reducing production costs, and promoting the refinement of solidification structure

Active Publication Date: 2016-07-20
枣庄瑞兴机械制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0011] However, the current section steel rolls generally hav

Method used

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  • Wear-resistant high-vanadium-nitrogen high-speed steel section steel roll and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] A wear-resistant high-vanadium-nitrogen high-speed steel profile roll with an outer diameter of φ350mm and its manufacturing method, which is formed by hot-packing a high-vanadium-nitrogen high-speed steel roll sleeve and a medium-carbon steel roll shaft, and using an electric furnace to melt the high-vanadium-nitrogen high-speed steel material, specifically The preparation process steps are:

[0037] ①M2 high-speed steel (also known as W6Mo5Cr4V2 high-speed steel) scrap with a mass fraction of 20% (the chemical composition and mass fraction of M2 high-speed steel scrap are: 0.86C, 0.29Si, 0.27Mn, 0.012S, 0.025P, 3.99Cr, 1.90V, 4.97Mo, 6.07W, 0.14Ni, 0.11Cu, the balance is Fe), 4.8% vanadium nitrogen alloy (the chemical composition and mass fraction of vanadium nitrogen alloy are: 43.91V, 8.77N, 0.042S, 0.050 P, 0.18C, balance Fe), 1.8% ferroniobium (the chemical composition and mass fraction of ferroniobium are: 55.28Nb, 0.06Ta, 0.94Al, 0.56Si, 0.017C, the balance is F...

Embodiment 2

[0043] A wear-resistant high-vanadium-nitrogen high-speed steel-shaped steel roll with an outer diameter of φ290mm and its manufacturing method, which is formed by hot-packing a high-vanadium-nitrogen high-speed steel roll sleeve and a medium-carbon steel roll shaft, and using an electric furnace to melt high-vanadium-nitrogen high-speed steel materials, specifically The preparation process steps are:

[0044]① Use M2 high-speed steel (also known as W6Mo5Cr4V2 high-speed steel) scrap with a mass fraction of 24% (the chemical composition and mass fraction of M2 high-speed steel scrap are: 0.82C, 0.44Si, 0.20Mn, 0.017S, 0.021P, 3.82Cr, 2.17V, 4.53Mo, 6.74W, 0.21Ni, 0.10Cu, the balance is Fe), 4.5% vanadium nitrogen alloy (the chemical composition and mass fraction of vanadium nitrogen alloy are: 47.22V, 8.06N, 0.038S, 0.047 P, 0.29C, balance Fe), 2.2% ferroniobium (the chemical composition and mass fraction of ferroniobium are: 55.23Nb, 0.09Ta, 1.28Al, 0.75Si, 0.016C, the balanc...

Embodiment 3

[0050] A wear-resistant high-vanadium-nitrogen high-speed steel-shaped steel roll with an outer diameter of φ320mm and a manufacturing method thereof. It is made of high-vanadium-nitrogen high-speed steel roll sleeves and medium-carbon steel roll shafts by thermal charging and compounding. The high-vanadium-nitrogen high-speed steel material is smelted in an electric furnace, specifically The preparation process steps are:

[0051] ① Use M2 high-speed steel (also known as W6Mo5Cr4V2 high-speed steel) scrap with a mass fraction of 22% (the chemical composition and mass fraction of M2 high-speed steel scrap are: 0.87C, 0.35Si, 0.17Mn, 0.021S, 0.020P, 4.24Cr, 1.63V, 4.67Mo, 5.65W, 0.12Ni, 0.22Cu, the balance is Fe), 4.6% vanadium nitrogen alloy (the chemical composition and mass fraction of vanadium nitrogen alloy are: 43.19V, 9.47N, 0.038S, 0.045 P, 0.30C, balance Fe), 2.0% ferroniobium (the chemical composition and mass fraction of ferroniobium are: 55.27Nb, 0.13Ta, 1.18Al, 0.2...

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Abstract

The invention relates to a wear-resistant high-vanadium-nitrogen high-speed steel section steel roll and a manufacturing method thereof and belongs to the technical field of steel rolling. The wear-resistant high-vanadium-nitrogen high-speed steel section steel roll is compounded by hot charging a high-vanadium-nitrogen high-speed steel roll sleeve and a medium carbon steel roll shaft, wherein the high-vanadium-nitrogen high-speed steel roll sleeve is prepared from the following components in percentage by mass: 20-24 percent of M2 high-speed steel (also called W6Mo5Cr4V2 high-speed steel) scraps, 4.5-4.8 percent of vanadium-nitrogen alloy, 1.8-2.2 percent of ferrocolumbium, 55-59 percent of Q235 steel scraps, 10-12 percent of carbon ferrochrome, 1.2-1.4 percent of electrolytic nickel, 0.30-0.45 percent of ferrotitanium and 1.2-1.4 percent of metal aluminum burdens and is prepared by the following steps of smelting the components by an electric furnace, pouring on a centrifuge to form a roll sleeve, annealing, rough machining, quenching, tempering and finish machining. The high-vanadium-nitrogen high-speed steel roll sleeve is compounded with the medium carbon steel roll shaft together in a hot charging manner, and a compound is used on a section steel mill and is excellent in wear resistance.

Description

technical field [0001] The invention discloses a shaped steel roll and a manufacturing method thereof, in particular to a wear-resistant high-vanadium nitrogen high-speed steel shaped steel roll and a manufacturing method thereof, and belongs to the technical field of steel rolling. Background technique [0002] Rolls are an important tool in steel rolling production. Reducing the energy consumption of rolls can effectively reduce costs and increase efficiency, improve the operating rate of rolling mills, improve the quality of rolled products, and reduce the labor intensity of workers. At present, the rolls in the section steel workshop of large-scale rolling mills mainly include: BD rolls, universal rolling mill rolls and straightening rolls, etc. Among them, the universal rolling mill rolls include horizontal rolls and vertical rolls, which are one of the key parts on the rolling mill and are installed in the window of the rolling mill archway. In the production of hot-ro...

Claims

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Application Information

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IPC IPC(8): C22C38/02C22C38/04C22C38/18C22C38/12C22C38/08C22C38/16C22C38/14C22C33/06C21D1/18C22C19/03C22C30/00C22C30/02C22C27/06C22C27/02B23P15/00
CPCB23P15/00C21D1/18C22C19/03C22C27/02C22C27/06C22C30/00C22C30/02C22C33/006C22C33/06C22C38/001C22C38/002C22C38/005C22C38/02C22C38/04C22C38/08C22C38/12C22C38/14C22C38/16C22C38/18Y02P10/20
Inventor 徐继亮符寒光
Owner 枣庄瑞兴机械制造有限公司
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