Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

High-nodularity nodulizer for nodular cast iron

A nodular cast iron and nodulizer technology, which is applied in the field of nodularizers for nodular cast iron, can solve the problems of strong light and magnesium vapor safety hazards, insufficient magnesium and rare earth residues, and high production costs of nodulizers, and achieve graphite resistance Enhanced distortion ability, improved spheroidization rate, and precise control of the effect of spheroidization reaction time

Inactive Publication Date: 2016-09-07
HEFEI CITY TENVER PRECISION CASTING
View PDF5 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are the following problems: the production cost of the nodularizing agent is high; the poor nodularization makes the mechanical properties drop sharply, and the corresponding indicators cannot be reached. The important reason is that
[0003] The residual amount of magnesium and rare earth is insufficient; during the spheroidizing treatment, the molten iron boils violently, accompanied by strong light and magnesium vapor safety hazards, which are very irritating to human skin and eyes, and at the same time, the temperature drops greatly, which will cause pores to appear in the casting , cold insulation, insufficient pouring and other defects; the absorption rate of molten iron to magnesium decreases, and the absorption rate of molten iron to magnesium generally reaches 70% when the absorption rate of molten iron is 4-6%. With the increase of magnesium, the absorption rate of molten iron to magnesium begins to decline, reaching At 8%, the absorption rate is only 50%, and at 9%, it is only 45%

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0030] A preparation method for a nodularizer for ductile iron with a high nodularity rate is prepared by the following production steps:

[0031] 1) Select raw materials according to the weight percentage of each element;

[0032] 2) Put the material taken in 1) into the induction furnace for melting;

[0033] 3) When the temperature reaches 1200°C~1300°C, it is out of the furnace, and the alloy liquid is poured into a closed multi-layer ingot pan and cooled to room temperature;

[0034] 4) Crushing the cooled alloy liquid in 3) to the required particle size, and processing it into finished products for packaging and packaging.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a high-nodularity nodulizer for nodular cast iron. The nodulizer is prepared from the following components in percentage by weight: 16% of Mg and Si, 3.0% of Re, 2.1% of Ca, 2.0% of Ba, 0.05% of Bi, 0.09% of Ti, 0.3% of Al, 1.0% of rare earth and Fe in balancing amount. The nodulizer prepared according to the invention adopts rare earth made from yttria, gadolinium oxide, holmium oxide and cerium oxide, so that the nodulizer is greatly enhanced in molten iron purification capacity, nodulizing capacity, nodulizing degeneration resistance and graphite distortion resistance, has a little chilling tendency, can refine a matrix structure, can prevent a resulfurization phenomenon, has high boiling point, can inhibit interference of anti-nodulizing elements, can improve the impact toughness of the nodular cast iron, can also improve the nodularity and the quality of a casting and has the characteristics of energy saving and pollution prevention; the nodulizer can effectively inhibit a nodulizing degeneration phenomenon of the nodular cast iron and meanwhile can accurately control the nodulizing reaction time; and owing to a synergistic effect of the added elements, the strength, hardness and heat resistance of the alloy can be effectively improved, and the nodularity can be greatly improved.

Description

technical field [0001] The invention relates to the field of molding sand production, in particular to a nodularizing agent for ductile iron with a high nodularization rate. Background technique [0002] The nodulizers currently produced and sold on the market are generally Re3Mg7-9 or Re5Mg7-9. Rare earth and magnesium content is high. There are the following problems: the production cost of the nodularizing agent is high; the poor nodularization makes the mechanical properties drop sharply, and the corresponding indicators cannot be reached. The important reason is that [0003] The residual amount of magnesium and rare earth is insufficient; during the spheroidizing treatment, the molten iron boils violently, accompanied by strong light and magnesium vapor safety hazards, which are very irritating to human skin and eyes, and at the same time, the temperature drops greatly, which will cause pores to appear in the casting , cold insulation, insufficient pouring and other ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C21C1/10C22C33/08C22C38/02C22C38/14C22C38/06C22C38/08C22C38/04
CPCC21C1/10C22C33/08C22C38/002C22C38/005C22C38/02C22C38/04C22C38/06C22C38/08C22C38/14
Inventor 孙爱琴
Owner HEFEI CITY TENVER PRECISION CASTING
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products