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System and method for preparing propylene by catalytic dehydration of methanol

A technology for catalytic dehydration and methanol, which is applied in the direction of chemical instruments and methods, catalysts, molecular sieve catalysts, etc., can solve the problems of methanol coking loss, slow reaction rate, and large heat release, so as to avoid frequent switching, slow coking rate, and reduce The effect of energy consumption

Active Publication Date: 2016-09-21
上海润和盛建工程科技有限公司
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Problems solved by technology

[0010] In the existing technology, due to the large heat release of multi-stage fixed-bed reactors, the concentration of methanol in each stage is only 5-8wt%, the reaction rate is slow, and the multi-stage structure further increases the residence time of olefins, so the selection of total low-carbon olefins Sex is not high
At the same time, frequent (every 600-1000 hours) reaction / regeneration switching increases the difficulty of operation and equipment maintenance
In the fluidized bed route, the coking rate of SAPO-34 is fast, and the coking loss of methanol is large, which increases the energy consumption of catalyst regeneration, and at the same time, the selectivity of ethylene in the product is relatively high

Method used

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  • System and method for preparing propylene by catalytic dehydration of methanol

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Effect test

Embodiment 1

[0053] Such as figure 1 As shown, a reaction process for methanol to light olefins using a fluidized bed includes a dehydration reactor 100, a catalyst regenerator 200, a heating furnace 300, a heat exchanger 400 and a separation unit 500, and the dehydration reactor 100 is regenerated with the catalyst The device 200 is a fluidized bed reactor; the dehydration reactor 100 is equipped with 40 tons of HZSM-5 high silicon molecular sieve catalyst with a silicon-aluminum ratio of 200. Feed stream 10 is methanol and water at flow rates of 200 and 130 t / h, respectively. The higher olefin fraction 90 contains C4-C6 hydrocarbons, and the flow rate is 270 tons / hour. The raw material stream is mixed with the high-carbon olefin fraction 90, and after passing through the heat exchanger 400 and the heating furnace 300, the temperature rises to 400° C., and enters the dehydration reactor 100 for reaction. Due to the exothermic reaction, the reaction temperature in the dehydration reactor...

Embodiment 2

[0055] Such as figure 1 As shown, a reaction process for methanol to light olefins using a fluidized bed includes a dehydration reactor 100, a catalyst regenerator 200, a heating furnace 300, a heat exchanger 400 and a separation system 500, and the dehydration reactor 100 is regenerated with the catalyst The device 200 is a fluidized bed reactor; the dehydration reactor 100 is equipped with 7 tons of HZSM-5 molecular sieve catalyst with a silicon-aluminum ratio of 200. Feed stream 10 is methanol and water with flow rates of 200 t / h and 130 t / h, respectively. The higher olefin fraction 90 contains C4-C6 hydrocarbons, and the flow rate is 200 tons / hour. The raw material stream 10 is mixed with the high carbon olefin fraction, after passing through the heat exchanger 400 and the heating furnace 300, the temperature rises to 400° C., and enters the dehydration reactor 100 for reaction. Due to the exothermic reaction, the reaction temperature in the dehydration reactor 100 was 4...

Embodiment 3

[0057] Such as figure 1 As shown, a reaction process for methanol to light olefins using a fluidized bed includes a dehydration reactor 100, a catalyst regenerator 200, a heating furnace 300, a heat exchanger 400 and a separation system 500, and the dehydration reactor 100 is regenerated with the catalyst The device 200 is a fluidized bed reactor; the dehydration reactor 100 is equipped with 60 tons of HZSM-5 molecular sieve catalyst with a silicon-aluminum ratio of 200. Feed stream 10 is methanol and water with flow rates of 200 t / h and 150 t / h, respectively. The higher olefin fraction 90 contains C4-C6 hydrocarbons, and the flow rate is 300 tons / hour. The raw material stream 10 is mixed with the high-carbon olefin fraction 90, and after passing through the heat exchanger 400 and the heating furnace 300, the temperature rises to 330° C., and enters the dehydration reactor 100 for reaction. Due to the exothermic reaction, the reaction temperature in the dehydration reactor 1...

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Abstract

The invention relates to a system and a method for preparing propylene by catalytic dehydration of methanol. The system comprises a dehydration reactor, a catalyst regenerator, a heating furnace, a heat exchanger and a separation unit. The inlet of the dehydration reactor is communicated with the heating furnace and one heat exchange channel of the heat exchanger to form a raw material channel, the outlet of the dehydration reactor is communicated with another heat exchange channel of the heat exchanger and the separation unit to form a product channel, and the catalyst regenerator is communicated with the inside of the dehydration reactor to form a circulation circuit of a catalyst. Reaction materials are discharged in the form of products after reaction, the catalyst is put inside the dehydration reactor, and the catalyst enters the catalyst regenerator to be regenerated and reactivated prior to returning into the dehydration reactor for recycling. Compared with the prior art, the system and the method have the advantages that catalytic dehydration reaction of the methanol is performed in the dehydration reactor of a fluidized bed structure through a ZSM-5 molecular sieve, unwanted higher olefin is all cycled and converted into propylene, and little ethylene is generated as byproducts. Therefore, the system and the method have extremely high propylene selectivity.

Description

technical field [0001] The invention relates to a propylene production system and method, in particular to a system and method for preparing propylene by catalytic dehydration of methanol. Background technique [0002] Low-carbon olefins, especially ethylene and propylene, are important chemical basic raw materials. With the development of industrial economy in various countries, their demand is increasing. At present, the main production methods of light olefins are the by-products of naphtha steam cracking and catalytic cracking units. However, global oil reserves are limited, unevenly distributed, and prices fluctuate greatly. Therefore, the development of non-petroleum propylene production processes has very important strategic significance for the diversification of olefin raw materials. [0003] Methanol catalytic dehydration to olefins technology is the most competitive non-petroleum route, including three steps: (1) synthesis gas from natural gas, coal or biomass, (...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C07C1/24C07C11/06B01J29/40
CPCB01J29/40C07C1/24C07C2529/40C07C11/06Y02P20/52Y02P20/584Y02P30/20Y02P30/40
Inventor 黄寻肖文德
Owner 上海润和盛建工程科技有限公司