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Preparation method of high-brightness nano-scale flakey aluminum powder

A nano-scale, flake aluminum technology, applied in nanotechnology and other directions, can solve problems such as difficulty in preparing thick powder flakes, affecting powder brightness, color and metallic feel, and low hiding power of aluminum powder on water surface.

Inactive Publication Date: 2017-01-11
刘从荡
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the use of this process to produce flake aluminum powder has the following disadvantages: one is that during the ball milling process, as the particle size of the aluminum powder decreases, the surface of the aluminum powder is easily oxidized and becomes dark or even black; the other is due to the limitation of the aluminum powder classification technology , the traditional ball milling method is difficult to prepare powder flakes with a smaller thickness; the third is that the thickness distribution of the aluminum powder produced by this process is uneven, and the powder surface is uneven, which causes the scattering and diffuse reflection of the powder surface and edge light, which seriously affects the brightness of the powder , color and metallic feeling; Fourth, the water surface covering power of the aluminum powder made by this process is low, generally no more than 1.4m 2 / g, the powder consumption per unit of printing and coating area is relatively large; fifth, the production process is complicated and the production cycle is long.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Preparation of collodion film: dilute analytically pure collodion with a nitrocellulose content greater than 5% with chemically pure n-pentyl acetate to reduce the collodion content to 2%; then immerse the filter cloth in the collodion dilute solution 2 times, after drying, a collodion film can be formed on the filter cloth.

[0028] Put the collodion film into the vacuum coating machine, vacuumize the pressure of the coating chamber to drop to 10 -3 Pa and stabilize the pressure.

[0029] Thin aluminum rods with a purity of 99.7% are added to the molten aluminum pool to form aluminum vapor.

[0030] Remove the baffle plate below the collodion film base, make aluminum vapor deposit on the collodion film, the coating process lasts 5 seconds, obtain the nanoscale aluminum film with compact structure, flat and smooth surface.

[0031] The collodion film plated with nanoscale aluminum film is immersed in n-pentyl acetate solvent, and the collodion film can be basically di...

Embodiment 2

[0037] Analytical collodion with a nitrocellulose content greater than 5% is diluted with chemically pure ethyl acetate to reduce the collodion content to 2%. Soak the filter cloth in the dilute collodion solution for 2 times, and form a collodion film on the filter cloth after drying. Place the collodion film in a drying oven to dry.

[0038] Put the collodion film into the vacuum coating machine, and then evacuate to reduce the pressure of the coating chamber to 10 -3 Pa and stable.

[0039] Thin aluminum rods with a purity of 99.9% are added to the molten aluminum pool to form aluminum vapor;

[0040] Remove the baffle below the collodion film, and the aluminum vapor can be evaporated on the collodion film. The coating time lasts 7 seconds.

[0041] The collodion film coated with aluminum film is immersed in ethyl acetate solvent, and the collodion film can be basically dissolved in about 5 minutes.

[0042] For the solid-liquid mixture composed of aluminum film fragme...

Embodiment 3

[0049] Preparation of collodion film: dilute analytically pure collodion with a nitrocellulose content greater than 5% with chemically pure n-pentyl acetate to reduce the collodion content to 1.5%; then immerse the filter cloth in the collodion dilute solution 3 times, after drying, a collodion film can be formed on the filter cloth.

[0050] Put the collodion film into the vacuum coating machine, vacuumize the pressure of the coating chamber to drop to 10 -3 Pa and make it stable.

[0051] Thin aluminum rods with a purity of not less than 99.7% are added into the molten aluminum pool to form aluminum vapor.

[0052] Remove the baffle plate below the collodion film, and the aluminum vapor can be evaporated on the collodion film, and the coating process lasts for 5 seconds to obtain a nano-scale aluminum film with a compact structure and a smooth surface.

[0053] The collodion film plated with nanoscale aluminum film is immersed in n-pentyl acetate solvent, and the collodion...

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Abstract

The invention discloses a preparation method of high-brightness nano-scale flakey aluminum powder, which comprises the following steps: firstly, heating aluminum rods under vacuum to evaporate the aluminum rods on a soluble film substrate to form a nano-scale aluminum film; dissolving the soluble film substrate with a solvent to separate the nano-scale aluminum film from the soluble film substrate, and carrying out stirring and centrifugal separation to obtain nano-scale flakey aluminum powder; and conducting drying and surface modification on the nano-scale flakey aluminum powder to obtain the high-brightness nano-scale flakey aluminum powder. The preparation method adopts a continuous production process; the preparation time is about one hour; the thickness of the prepared high-brightness nano-scale flakey aluminum powder can be precisely controlled; the thicknesses of all points on a powder flake are substantially uniform; the surface of the aluminum powder is flat and smooth; the thickness ranges from 30 to 100 nm; the diameter ranges from 0.1 to 3 [mu]m; the radius-thickness ratio ranges from 30 to 900; the brightness is higher than 120Gs; the light reflectivity is higher than 91%; and the water surface covering power is higher than 12m<2> / g.

Description

technical field [0001] The invention relates to the field of metal materials, in particular to a preparation method of high-brightness nanoscale flake aluminum powder. Background technique [0002] Flake aluminum powder, also known as aluminum silver powder, has the characteristics of good dispersibility, strong adhesion, vivid color similar to silver, good light reflection effect and long-lasting brightness, etc. It is widely used in decoration, decoration, packaging, color printing, automobiles, motorcycles and other fields . Considering the brightness, metallic feeling, flash effect, directional migration and water covering power of flake aluminum powder, the thickness of flake aluminum powder should be controlled within 30-50nm. This kind of flake aluminum powder with a thickness of nanometers, due to the volume effect (that is, the small size effect) and the surface effect, makes its water surface covering power extremely high, and its dispersion is very good. In addit...

Claims

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Application Information

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IPC IPC(8): B22F9/04B82Y40/00
Inventor 刘从荡
Owner 刘从荡