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Water base aggressiveness type lost foam coating

A technology of lost foam and coating, applied in the direction of coating, casting mold, core, etc., can solve problems such as unsafe, deteriorating working environment, flying spurs on the surface of castings, etc., and achieve good collapsibility, good air permeability, and good adhesion Effect

Inactive Publication Date: 2017-02-15
李文海
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In order to meet the slow-fast-slow pouring requirements of the lost foam, a tilting ladle is often used. The white mold painted with paint needs to be strictly baked, but there are still varying numbers of spots on the top of the casting and at the corners of the casting. Micropores exist, and the adhesion between the coating and the casting cannot fall off by itself, so it is necessary to strictly inspect the surface of the casting in the subsequent treatment process, and perform welding repair on the parts with micropores, and then polish after welding. It is necessary to carry out annealing treatment, welding repair and then heat preservation to eliminate the welding stress caused by welding. If the treatment is not good, due to the difference of welding materials and the existence of internal stress, it will bury hidden dangers in the process of casting.
The defect is that the surface of carbon steel castings of lost foam casting often has micropores, which affects the surface quality and brings troubles to subsequent processing work. The grinding and processing process is expensive and increases costs. More importantly, it is not safe for subsequent use. , bury safety hazards; it is difficult to peel off the bonding coating, which increases the labor intensity of workers, deteriorates the working environment, increases cleaning costs, and reduces production efficiency; cracks appear after the coating is dried, causing flying thorns on the surface of the casting, and the subsequent processing workers labor High strength, harsh working environment, increased cleaning costs

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0010] A water-based encroachment-type lost foam coating, proportioned according to the following parts by weight: 80 parts of quartz powder with a size of 260-280 mesh, 2 parts of sodium bentonite, 350 parts of CMC cellulose, 250 parts of potassium permanganate, and sodium benzoate 90 parts, 2 parts of flour, 50 parts of tributyl phosphate, 35 parts of Tween, 50 parts of washing powder, 6 parts of enhancer, 25 parts of xanthan gum. The coating made according to the above ratio has good adhesion, high temperature resistance, high strength, good air permeability and good collapsibility, which can effectively ensure the stability of the casting yield.

Embodiment 2

[0012] A water-based encroachment type lost-foam coating, proportioned according to the following parts by weight: 20 parts of quartz powder with a size of 260-280 mesh, 3 parts of sodium bentonite, 450 parts of CMC cellulose, 350 parts of potassium permanganate, and sodium benzoate 110 parts, 5 parts of flour, 70 parts of tributyl phosphate, 45 parts of Tween, 70 parts of washing powder, 9 parts of enhancer, 35 parts of xanthan gum. The coating made according to the above ratio has good adhesion, high temperature resistance, high strength, good air permeability and good collapsibility, which can effectively ensure the stability of the casting yield.

Embodiment 3

[0014] Preferably, the proportioning is carried out according to the following parts by weight, 100 parts of quartz powder with a size of 260-280 mesh, 2 parts of sodium bentonite, 400 parts of CMC cellulose, 300 parts of potassium permanganate, 100 parts of sodium benzoate, 4 parts of flour, 60 parts of tributyl phosphate, 40 parts of Tween, 60 parts of washing powder, 8 parts of enhancer, 30 parts of xanthan gum. The coating made according to the above ratio has good adhesion, high temperature resistance, high strength, good air permeability and good collapsibility, which can effectively ensure the stability of the casting yield.

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Abstract

The invention relates to a water base aggressiveness type lost foam coating, and belongs to the technical field of lost foam casting. The water base aggressiveness type lost foam coating which is resistant to high temperature, good in ventilation, high in intensity and good in collapsibility is provided. According to the technical scheme, the water base aggressiveness type lost foam coating comprises, by weight, 80-120 parts of quartz powder, 2-3 parts of sodium bentonite, 350-450 parts of CMC celluloses, 250-350 parts of potassium permanganate, 90-110 parts of sodium benzoate, 2-5 parts of flour, 50-70 parts of tributyl phosphate ester, 35-45 parts of polysorbates, 50-70 parts of washing powder, 6-9 parts of an enhancer and 25-35 parts of xanthan gum. The lost foam coating is widely used.

Description

technical field [0001] The invention relates to a water-based encroachment type lost foam coating, which belongs to the technical field of lost foam casting. Background technique [0002] In the production of lost foam steel castings, it is necessary to coat the surface of foam modules with paint. The characteristics of paint directly affect the quality and performance of steel castings. The preparation and drying of paint is one of the important links to obtain high-quality castings. In production , the quality of castings is unstable and the scrap rate rises due to unstable coating performance or inappropriate indicators, which deepens people's understanding of the importance of coatings. The smelting process in the production of steel castings has to go through pre-deoxidation, final deoxidation and other processes. The test deoxidation of the round cup sample in front of the furnace is in good condition, which fully meets the requirements of steelmaking. In order to mee...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C3/00B22C9/04
CPCB22C3/00B22C9/04
Inventor 李文海
Owner 李文海