Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Direct orange S dye preparation process

A preparation process and direct technology, applied in the direction of organic dyes, disazo dyes, etc., can solve the problems of restricting the sustainable development of the dye industry, poor product quality consistency, waste of useful substances, etc., to increase production costs and process steps, improve Coupling effect, the effect of solving waste water pollution environment

Inactive Publication Date: 2017-04-26
TIANJIN YADONG CHEM & DYESTUFF FACTORY
View PDF1 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 2. The dye components are separated by salting out or acid out, the product purity is not high, and the quality consistency of different batches of products is also poor, which greatly limits the product quality
[0007] 3. Since a large amount of sodium chloride is used in the salting out process, a large amount of waste water will be produced. The discharge of waste water will not only waste the useful substances such as chemical raw materials and intermediates contained in it, but also cause great pollution to the environment. Seriously restricting the sustainable development of the dye industry

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Direct orange S dye preparation process
  • Direct orange S dye preparation process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0026] The present invention will be further described in detail below through the specific examples, the following examples are only descriptive, not restrictive, and cannot limit the protection scope of the present invention with this.

[0027] 1, technological process of the present invention:

[0028]

[0029] 2. Ingredients:

[0030]

[0031] 3. The preparation process of direct orange S dye, the steps are as follows:

[0032] (1) Aniline diazotization

[0033] Add 2000L of water to a 15000L diazotization pot, add hydrochloric acid and ice cubes at the same time, add aniline while stirring, control the temperature at t=0-2°C, volume V=7400L, add the pre-dissolved sub Sodium nitrate solution, react for 1 hour, the diazo solution is a transparent liquid, volume v=9200L, to be coupled;

[0034] (2) Scarnic acid coupling

[0035] Add 6000L of water to the coupling tank, add scarlet acid, sodium hydroxide, soda ash and 3-7kg emulsifier TX-10 at the same time, stir an...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a direct orange S dye preparation process. Compared with an old process, the process is mainly characterized in that salting-out, filtration and crushing procedures are removed, raw stock is directly used for spray-drying, raw auxiliary materials are omitted, 20% of sodium chloride added in proportion in a traditional method is omitted, products treated by a spray drying tower are good in consistency, and time, coal, power, steam and the like are saved. The direct orange S dye preparation process has the advantages that clean production without wastewater discharge is achieved, energy resources are saved, traditional production process conditions of direct orange S dyes are changed, the production process is simplified, production cost is reduced, product quality is effectively improved, production yield is improved, production capacity is improved, the problem of environmental pollution caused by wastewater is fundamentally solved, and the preparation process has high commercial values and meets environment-friendly sustainable development.

Description

technical field [0001] The invention belongs to the technical field of dye preparation, and relates to a preparation process of a dye, in particular to a preparation process of a direct orange S dye. The international standard number of the direct orange S is C.I:26. Background technique [0002] Direct Orange S, alias Direct Golden S, Direct Orange BS, Direct Orange, Direct Bright Red 2G, dye index number is C.I.Direct Orange 26 (29150), molecular formula C 33 h 22 N 6 Na 2 o 9 S, molecular weight 757.03, CAS: 3626-36-6. Appearance is reddish brown powder, soluble in water is red light orange brown, solubility (80°C) is 10g / L, slightly soluble in ethanol is golden orange. In case of concentrated sulfuric acid, it is bright red, and after dilution, there will be red light orange to red precipitate. Adding concentrated sodium hydroxide to the aqueous dye solution turns orange-brown; adding 10% sodium hydroxide solution turns yellow slightly, lk concentrated hydrochloric...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C09B33/10C09B67/36
CPCC09B33/10C09B67/0079
Inventor 张超水赵宪鹏张宝文王宁宁
Owner TIANJIN YADONG CHEM & DYESTUFF FACTORY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products