High-strength building composite ceramic material and preparation method thereof

A composite ceramic, high-strength technology, applied in the production of ceramic materials, clay products, other household appliances, etc., can solve problems such as restricting the development of ceramic products, and achieve the effect of good compactness, excellent comprehensive performance and low price

Inactive Publication Date: 2017-05-10
芜湖浩权建筑工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Modern industry has conducted a lot of research and experiments on ceramic products on the basis of traditional technology, among which the research on ceramic products with aluminum compounds

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0023] A preparation method of a high-strength architectural composite ceramic material, comprising the steps of:

[0024] S1. After crushing 20-35 parts of red mud, 15-30 parts of wollastonite, 10-20 parts of pottery clay, 8-15 parts of industrial waste, and 8-12 parts of burnt gemstones through a crusher, grind them in a ball mill for 4-6 hours. Obtain mixed powder;

[0025] S2, adding 20-30 parts of zirconium n-butoxide and 10-16 parts of aluminum oxide into nitric acid with a concentration of 70%, stirring and hydrolysis polymerization to form a polymer;

[0026] S3, 20-35 parts of polybutadiene epoxy resin, 9-15 parts of dibutyl phthalate, 3-7 parts of polyethylene glycol, 10-12 parts of surfactant, 5 parts of non-toxic plasticizer Add a certain amount of water to 10 parts, and stir for 1.5-2.5 hours at a heating temperature of 40-60°C to obtain a mixed solution;

[0027] S4, mix the mixed solution obtained in step S3 with the polymer obtained in step S2, after cooling,...

Embodiment 1

[0029] A preparation method of a high-strength architectural composite ceramic material, comprising the steps of:

[0030] S1. After crushing 35 parts of red mud, 30 parts of wollastonite, 20 parts of pottery clay, 15 parts of industrial waste, and 12 parts of burnt gemstones through a crusher, grind them in a ball mill for 6 hours to obtain a mixed powder;

[0031] S2, adding 30 parts of zirconium n-butoxide and 16 parts of aluminum oxide into nitric acid with a concentration of 70%, stirring and hydrolysis polymerization to generate a polymer;

[0032] S3, 35 parts of polybutadiene epoxy resins, 15 parts of dibutyl phthalate, 7 parts of polyethylene glycol, 12 parts of surfactants, 10 parts of non-toxic plasticizers are added a certain amount of water, heating temperature Stir at 60°C for 2.5h to obtain a mixed solution;

[0033] S4. Mix the mixed solution obtained in step S3 with the polymer obtained in step S2. After cooling, add the mixed powder, 23 parts of reinforcing ...

Embodiment 2

[0035] A preparation method of a high-strength architectural composite ceramic material, comprising the steps of:

[0036] S1. After crushing 20 parts of red mud, 15 parts of wollastonite, 10 parts of pottery clay, 8 parts of industrial waste, and 8 parts of burnt gemstones through a crusher, grind them in a ball mill for 4 hours to obtain a mixed powder;

[0037] S2, adding 20 parts of zirconium n-butoxide and 10 parts of aluminum oxide into nitric acid with a concentration of 70%, stirring and hydrolysis polymerization to generate a polymer;

[0038] S3, 20 parts of polybutadiene epoxy resins, 9 parts of dibutyl phthalate, 3 parts of polyethylene glycol, 10 parts of surfactants, 5 parts of nontoxic plasticizers are added a certain amount of water, heating temperature Stir at 40°C for 1.5h to obtain a mixed solution;

[0039] S4. Mix the mixed solution obtained in step S3 with the polymer obtained in step S2. After cooling, add the mixed powder, 13 parts of reinforcing fiber...

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Abstract

The invention discloses a high-strength building composite ceramic material and a preparation method thereof. The high-strength building composite ceramic material is prepared from the following raw materials in parts by weight: 20-35 parts of red mud, 20-30 parts of zirconium n-butoxide, 15-30 parts of wollastonite, 10-20 parts of argil, 8-15 parts of industrial waste, 13-23 parts of reinforcing fiber, 20-35 parts of polybutadiene epoxy resin, 8-12 parts of flint clay, 9-15 parts of dibutyl phthalate, 3-7 parts of polyethyleneglycol, 10-16 parts of aluminum oxide, 5-10 parts of ceramic pigment, 10-12 parts of surfactant and 5-10 parts of non-toxicity plasticizer. By effectively proportioning the red mud, zirconium n-butoxide, wollastonite, argil, industrial waste, polybutadiene epoxy resin, flint clay and dibutyl phthalate, the reinforced ceramic has high strength and favorable compactness, has excellent comprehensive properties, has favorable oxidation resistance and corrosion resistance effects, and is favorable in use effect, environment-friendly, nontoxic and odorless. The product is low in production cost, can easily realize large-scale production and can be made into multiple shapes and textures; mineral resources are saved; and the product is low in price and simple in production process.

Description

technical field [0001] The invention relates to the technical field of ceramic production, in particular to a high-strength architectural composite ceramic material and a preparation method thereof. Background technique [0002] Ceramic materials have many advantages, such as elegant appearance, acid and alkali resistance, high temperature resistance, etc., and are widely used in many fields such as daily necessities, building materials, and mechanical processing. Alumina and zirconia are two common components in ceramic materials. Alumina has excellent properties such as low specific gravity and high temperature resistance. It is widely used in the field of ceramic materials, but its flexural strength and fracture toughness are low; zirconia has Good flexural strength, known as "ceramic steel", but its high specific gravity usually increases the weight of the finished product. The organic combination of zirconia and alumina has attracted more and more attention to the te...

Claims

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Application Information

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IPC IPC(8): C04B33/36C04B33/13C04B33/132
CPCC04B33/1305C04B33/132C04B33/1322C04B33/36C04B35/63452C04B35/63488C04B2235/3217C04B2235/3244C04B2235/3436C04B2235/48Y02P40/60
Inventor 胡圣武
Owner 芜湖浩权建筑工程有限公司
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