Unlock instant, AI-driven research and patent intelligence for your innovation.

Surface-toughened alumina fiber rigid insulation tile multilayer composite material, coating composition, preparation method and application thereof

A composition, aluminum oxide technology, applied in applications, other household appliances, household appliances, etc., can solve problems such as insufficient temperature resistance

Active Publication Date: 2018-03-23
AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
View PDF16 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0016] The purpose of the present invention is to overcome the shortcomings of insufficient temperature resistance of existing quartz fiber-based reusable lightweight rigid insulation tile multilayer composite materials, and adopt different technical solutions to finally provide a higher temperature resistance, repeatable The used, lightweight, surface-toughened alumina fiber rigid insulation tile multilayer composite material and its preparation method provide material solution support for the design of a large-area thermal protection system for the outer surface of a new generation of high-speed aircraft, for example

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Surface-toughened alumina fiber rigid insulation tile multilayer composite material, coating composition, preparation method and application thereof
  • Surface-toughened alumina fiber rigid insulation tile multilayer composite material, coating composition, preparation method and application thereof
  • Surface-toughened alumina fiber rigid insulation tile multilayer composite material, coating composition, preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1A

[0143] Example 1A uses cryogel injection molding method to prepare alumina fiber rigid insulation tile multilayer composite material matrix A

[0144] Alumina fiber cotton and acidic silica sol were mixed at a mass ratio of 1:200, placed in a dispersion bucket, and the concentration of silica sol was controlled to be 9% by mass. A paddle-type shear mixer was used to disperse the alumina fiber cotton, the stirring speed was controlled at 2500 rpm, and the stirring time was controlled at 20 minutes. After the stirring is finished, transfer the ceramic slurry to a tooling with a filter screen for filtration. The filter screen used is a 50-mesh wire mesh. The alumina fiber impregnated with the acidic silica sol is retained, and the filter cake forms an alumina fiber heat-insulating tile. Blank. According to the design, the target density of the required rigid insulation tile multilayer composite material is 0.40g / cm 3 , apply pressure to the wet billet to press it to a thickness...

Embodiment 6A

[0148] In addition to the content shown in Table 1 below, Examples 2 to 5 were carried out in substantially the same manner as in the Examples, except that after filtration, the wet body mold was transferred to a pressure forming machine, and a pressure of 2.5 MPa was applied to obtain For the ceramic fiber thermal insulation tile wet billet, put the wet billet into a microwave oven to dry at 120° C. After the frozen billet is completely dried, a dry billet is obtained, which is then sintered and processed.

[0149] Table 1 Preparation of Matrix A

[0150]

[0151] Note: The mass ratio is the mass ratio of alumina fiber and acidic silica sol.

Embodiment 1B

[0152] The coating of embodiment 1B dense ceramic layer B

[0153] The preparation composition is a dense ceramic layer composition composed of 1 part of alkaline silica sol with a mass fraction of 25%, 0.7 part of alumina sol with a mass fraction of 40%, and 0.3 part of aluminum nitride powder with a particle size of 1 micron, using acrylamide Viscosity is adjusted to obtain a ceramic sol suspension precursor. After brushing the suspension precursor to the surface of the substrate A prepared in Example 1 for the preparation of a dense ceramic layer B (coating thickness 4mm), allow it to dry at room temperature, and then further After solidification, a dense ceramic layer B was formed, and then the density of the coating B was measured, and the results are shown in Table 2 below.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
heat deflection temperatureaaaaaaaaaa
particle diameteraaaaaaaaaa
particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention relates to a surface-toughened alumina fiber rigid thermal insulation tile multilayer composite material, a coating composition, a preparation method and applications thereof. The composite material includes a porous alumina fiber matrix, a surface toughened alumina dense ceramic layer, a high emissivity oxide thermal barrier coating and a low chemical catalytic coefficient glass coating. The coating compositions include surface toughened alumina dense ceramic layer compositions, high emissivity oxide thermal barrier coating compositions, and low chemical catalytic coefficient glass coating compositions. The preparation method of the composite material includes sequentially preparing the substrate, the dense ceramic layer, the thermal barrier coating and the glass coating. The present invention also provides the use of the composite material in thermal protection material for the outer surface of an aircraft. The invention adopts novel process technology and utilizes unique matrix and coating composition to prepare a composite material which can be reused for a long time in an environment of 1600 DEG C and has excellent temperature resistance.

Description

technical field [0001] The invention relates to a surface-toughened aluminum oxide fiber rigid heat-insulating tile multilayer composite material and a preparation method thereof, belonging to the technical field of functional composite materials. Background technique [0002] Oxide ceramic fiber rigid insulation tile multi-layer composite material is used as a thermal protection material for the outer surface of the aircraft, and has many advantages such as high temperature resistance, light weight, and reusability. Therefore, the U.S. space shuttle has adopted a large area of ​​rigid insulation tile multilayer composite materials as thermal protection materials. Typical rigid insulation tile multilayer composite matrix includes LI-900 and LI-2200 (US3952083), FRCI (US4148962), HTP (R.P.Banas, et, al., Thermophysical and Mechanical Properties of the HTP Family of Rigid Ceramic InsulationMaterials, AIAA-85-1055), AETB (Daniel B.Leiser et., al., Options for Improving Rigidiz...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/14C04B35/80C04B35/622C04B38/00C04B41/89B28B1/26C03C14/00
CPCC03C14/00C04B35/14C04B35/622C04B38/0605C04B41/009C04B41/52C04B41/89B28B1/26C04B2235/6023C04B41/5035C04B41/5031C04B41/5063C04B41/4539C04B41/5042C04B41/522C04B41/5022C04B41/5045C04B41/4533C04B41/0072C04B41/5027C04B41/0054C04B41/5071C04B41/5064C04B41/5041
Inventor 鲁胜裴雨辰张凡郭慧吴宪刘斌赵英民
Owner AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH