Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Preparation method of wear-resistant heat-conducting irradiation-crosslinking ultra-high molecular weight polyethylene

A technology of ultra-high molecular weight and polyethylene, applied in the field of engineering plastic materials, can solve problems such as shape change, poor thermal conductivity, affecting product quality and production efficiency, etc., to improve heat resistance and mechanical strength, ensure basic performance, radiation Dose Reduction Effects

Inactive Publication Date: 2017-05-10
中广核高新核材科技(苏州)有限公司
View PDF4 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to its ultra-long linear molecular structure, there is still a certain gap between its heat resistance, hardness, abrasive wear resistance and fatigue wear resistance compared with other engineering plastics, especially in the injection molding process, UHMWPE is too thermally conductive Poor results in changes in its shape after demoulding, which seriously affects the quality of the product and the efficiency of production

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Preparation method of wear-resistant heat-conducting irradiation-crosslinking ultra-high molecular weight polyethylene
  • Preparation method of wear-resistant heat-conducting irradiation-crosslinking ultra-high molecular weight polyethylene

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The preparation steps of the wear-resistant and heat-conductive irradiation cross-linked ultra-high molecular weight polyethylene material of the present invention are as follows: using ultra-high molecular weight polyethylene pellets with a molecular weight of about 2 million as raw materials, adding 8wt% of heat-conducting fillers, Boron nitride (BN), 0.5wt% wear-resistant filler, carbon nanotubes (CNT), 1wt% multifunctional crosslinking accelerator triallyl isocyanurate (TAIC), and 0.lwt% antioxidant 4,4'-Thiobis(6-tert-butyl-3-methylphenol), after being fully mixed, sent to the extruder, heated and melted, then extruded from the extruder. During the heating process, the temperature and pressure of the raw materials are controlled, and the thickness of the extruded material is kept at 1-10mm. The obtained sample was irradiated with cobalt source gamma rays in air, the irradiation dose was 100 kGy, and the dose rate was 5 kGy / h. The irradiated sample is placed in an ...

Embodiment 2

[0032] The preparation steps of the wear-resistant and heat-conductive irradiation cross-linked ultra-high molecular weight polyethylene material of the present invention are as follows: using ultra-high molecular weight polyethylene pellets with a molecular weight of about 3 million as raw materials, adding 6wt% of heat-conducting fillers, Boron nitride (BN), 1wt% wear-resistant filler, carbon nanotubes (CNT), 1.5wt% multifunctional crosslinking accelerator triallyl cyanurate (TAC), and 0.3wt% antioxidant 4, 4′-Thiobis(6-tert-butyl-3-methylphenol), mixed thoroughly, sent to extruder, heated and melted, extruded by extruder. During the heating process, the temperature and pressure of the raw materials are controlled, and the thickness of the extruded material is kept at 1-10mm. The obtained samples were irradiated with high-energy electron beams in air, the irradiation dose was 100kGy, and the dose rate was 440000kGy / h. The irradiated samples were annealed in constant tempera...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a preparation method of wear-resistant heat-conducting irradiation-crosslinking ultra-high molecular weight polyethylene. The preparation method comprises the following steps: adding ultra-high molecular weight polyethylene granules with the molecular weight of 2 million or so into 8 wt% of heat-conducting filler, boron nitride, 0.5 wt% of wear-resistant filler, carbon nanotubes, 1 wt% of crosslinking accelerator and 0.1 wt% of antioxidant to form a mixture; sufficiently mixing the mixture, sending the mixture into an extruder, melting by heating, and extruding by an extruder, wherein in the heating process, the temperature and pressure of the raw materials are controlled, and the thickness of the extruded material is kept at 1-10mm; and irradiating the obtained sample by gamma-rays of a cobalt source in air with the irradiation dose of 50-180 kGy, and putting the irradiation sample into a drying oven under vacuum conditions. On the premise of keeping the inherent properties of the ultra-high molecular weight polyethylene material stable, the method further enhances the wear resistance, heat-conducting property, temperature resistance and mechanical strength of the ultra-high molecular weight polyethylene material.

Description

technical field [0001] The invention relates to the technical field of engineering plastic materials, in particular to a preparation method of wear-resistant and heat-conductive irradiation cross-linked ultra-high molecular weight polyethylene. Background technique [0002] According to the division method of Philips Petroleum Company of the United States, polyethylene with a molecular weight of more than 1.5 million is called "UHMWPE", that is, Ultra-high molecular weight PE, and it is called ultra-high molecular weight polyethylene in Chinese. Hoechst of Germany, Hercules of the United States and Mitsui Petrochemical Company of Japan are the three major companies producing UHMWPE in the world. The main manufacturers in China are Beijing Auxiliary No. 2 Plant, Shanghai Takahashi Petrochemical The company's chemical plant, Sinopec Qilu Petrochemical Branch. [0003] The extremely high molecular weight of UHMWPE (the molecular weight of HDPE is usually only 20,000-300,000) e...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06C08K13/04C08K3/38C08K7/24C08K5/3492C08K5/375C08K7/08C08K3/22C08J3/28C08J3/24B29C47/00B29C71/04B29C71/02
CPCC08K13/04B29C48/00B29C71/02B29C71/04B29C2071/022C08J3/24C08J3/28C08J2323/06C08K3/22C08K3/38C08K5/34924C08K5/375C08K7/08C08K7/24C08K2003/2227C08K2003/2275C08K2003/2296C08K2003/385C08K2201/011C08L2201/08C08L2207/068C08L2312/06C08L23/06
Inventor 李建喜
Owner 中广核高新核材科技(苏州)有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products