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A kind of production method of heavy rail steel for wheel guard rail

A production method and technology for heavy rail steel, applied in the direction of improving process efficiency, manufacturing converters, etc., can solve the problems of endangering the quality of wheel guard rail products, excessive point inclusions, complex production process technology, etc., and reduce center segregation. And the effect of center porosity defect level, simplifying the production process, and broad application prospects

Active Publication Date: 2018-10-16
HBIS COMPANY LIMITED HANDAN BRANCH COMPANY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

my country's patent "A Method for Controlling Sulfur Content of Heavy Rail Steel" (Patent No.: 201110403458.8) controls the sulfur content of molten iron entering the furnace. When the sulfur content of molten iron entering the furnace is higher than 0.060%, desulfurization treatment is performed to control the VD refining process The technical problem of sulfide inclusions in the middle cannot be eliminated, and the purity of molten steel can be improved; the common feature of the existing heavy rail steel production methods for guard wheel rails is the use of molten iron desulfurization treatment, strict requirements on the composition of the molten iron in the furnace, and all of them have been subjected to RH or VD vacuum Refining treatment, complex production technology, increased production costs; if hot metal desulfurization treatment and vacuum treatment are not used, the content of harmful gases and inclusions in the steel will be high, which will easily cause serious defects such as white spots, cracks, and point-like inclusions exceeding the standard. Seriously endanger the product quality of the guard rail

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] Embodiment 1: The heavy rail steel for the guard wheel rail with the furnace tail number of 2501 is smelted in a 120-ton converter using molten iron and steel scrap, the mass fraction of carbon at the end point is 0.08wt%, and the mass fraction of phosphorus is 0.014wt%; After adding 300 kg of pre-melted synthetic slag for heavy rail steel and 100 kg of lime, blow argon for 3 minutes at a large flow rate to ensure that the steel slag is evenly mixed. The sulfur content of molten steel entering the station is 0.021wt%. LF refining uses 800 kg of lime, 150 kg of fluorite slag to make white slag, and 200 kg of silicon carbide and 100 kg of ferrosilicon powder are added to the slag surface to strengthen deoxidation. The target of refining slag is binary The basicity is controlled at 3.0. When the sulfur content of molten steel is reduced to 0.011wt%, quartz sand is added for slag adjustment treatment. The amount of quartz sand added is 3kg per ton of steel, and the basicity ...

Embodiment 2

[0016] Example 2: The heavy rail steel with the tail number of the furnace number 3733 is smelted in a 120-ton converter with molten iron and steel scrap, the mass fraction of carbon at the end point is 0.18%, and the mass fraction of phosphorus is 0.019wt%; after tapping from the converter After adding 100 kg of pre-melted synthetic slag and 400 kg of lime for heavy rail steel, blow argon for 5 minutes at a large flow rate to ensure uniform mixing of steel slag; the sulfur content of molten steel is 0.038wt%, and LF refining uses 1,200 kg of lime and 300 kg of fluorite slag To make white slag, add 150 kg of silicon carbide and 100 kg of calcium carbide and other deoxidizers on the slag surface to strengthen deoxidation. The target binary alkalinity of the refining slag is controlled at 5.0. When the sulfur content of molten steel is reduced to 0.010wt%, wollastonite and quartz are added The sand is treated with slag adjustment. The amount of slag adjustment agent added is 8kg ...

Embodiment 3

[0017] Example 3: The furnace number is 0830 heavy rail steel for guard rails, which is smelted in a 120-ton converter using molten iron and steel scrap. The mass fraction of carbon at the end point is 0.09wt%, and the mass fraction of phosphorus is 0.016wt%. After tapping the converter, add 150kg of pre-melted synthetic slag for heavy rail steel and 300kg of white ash, and blow argon for 4 minutes at a large flow rate to ensure that the steel slag is evenly mixed; LF refining uses 900kg of white ash, 150kg of fluorite and other slag to make white slag , 200 kg of calcium carbide, 100 kg of ferrosilicon powder and other deoxidizers are added to the slag surface to strengthen deoxidation, the sulfur content of molten steel is 0.027wt%, and the target binary alkalinity of refining slag is controlled at 4.0. Add quartz sand for slag adjustment treatment. The amount of quartz sand added is 5kg per ton of steel. After the composition is adjusted properly, blow it softly and let it ...

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PUM

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Abstract

The invention provides a production method of heavy rail steel for a guard rail. The production method comprises the steps that slag materials are added during LF refining operation for preparing high-alkalinity white slag with the binary alkalinity being 3.0-5.0 for refining; when the sulfur content of molten steel is lower than or equal to 0.012 wt%, a slag modifier is added for slag modifying treatment, and the alkalinity of slag is controlled to 1.5-2.0; ferrotitanium is added to control the titanium content of the molten steel to 0.015-0.025 wt%; then soft blowing, discharging out of a station and steel feeding are conducted; and in the step of slow cooling of a cast blank, the cast blank is taken down from a line through a clamp and placed into a slow cooling pit for slow cooling treatment, the temperature for placing the cast blank into the pit is not lower than 700 DEG C, the temperature for discharging the cast blank out of the pit is not higher than 150 DEG C, and thus good thermodynamic conditions for diffusion of hydrogen in the cast blank are provided. According to the production method, the RH or VD refining step in the prior art is omitted, the production technological process of the heavy rail steel for the guard rail is simplified, and the production cost is reduced; and various impurities in the cast blank are controlled to 2.0 grade or below, center segregation and porosity defects in the cast blank are effectively reduced, and the requirement for the quality of the guard rail is completely met.

Description

technical field [0001] The invention relates to a production method of heavy rail steel for wheel guard rails, and belongs to the technical field of steelmaking technology. Background technique [0002] Wheel guard rails are divided into two categories: single (double) side guard rails for sharp curve anti-derailment lines and protective guard rails for bridges, etc., which are used to prevent train derailment. "High speed, heavy load, and increased traffic density" has become the general trend of railway development today. With the increase of train speed and the weight of steel rails, higher requirements are put forward for the purity, internal and surface quality of wheel guard rails. [0003] At present, the main production processes of heavy rail steel include: converter smelting, LF+RH or VD double refining and bloom continuous casting process. my country's patent "a method for controlling sulfur content of heavy rail steel" (patent number: 201110403458.8) controls th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21C7/076C21C5/28C21D1/84C22C33/04
CPCC21C5/28C21C7/076C21D1/84C22C33/04Y02P10/20
Inventor 王建锋师艳秋袁保国李德辉郭朝军靳芳芳叶瑞海李会欣
Owner HBIS COMPANY LIMITED HANDAN BRANCH COMPANY