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Manufacturing method of led flip chip

A flip-chip, chip unit technology, applied in semiconductor devices, electrical components, circuits, etc., can solve problems such as long thermal conduction paths, large thermal resistance of LED chips, and reduced chip light extraction efficiency, and achieve the effect of increasing current density.

Active Publication Date: 2020-05-29
HUAIAN AUCKSUN OPTOELECTRONICS TECHNOLOGY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The limited electrical conductivity of the p-GaN layer requires a layer of conductive layer for current diffusion to be deposited on the surface of the p-GaN layer. This current diffusion layer will absorb part of the light, thereby reducing the light extraction efficiency of the chip; in order to reduce the absorption of emitted light, the current expansion layer The thickness of the layer should be reduced to a few hundred nanometers, which in turn limits the ability of the current spreading layer to spread large currents uniformly and reliably across the surface of the p-GaN layer
Therefore, this p-type contact structure restricts the working power of the LED chip. At the same time, the heat of the pn junction is exported through the sapphire substrate, the heat conduction path is longer, and the thermal conductivity of sapphire is lower than that of metal (35W / mK). Therefore, The thermal resistance of the LED chip with this structure will be relatively large; in addition, the p-electrode and lead wires of this structure will also block part of the light, so the device power, light extraction efficiency and thermal performance of this formally mounted LED chip cannot be optimal. of

Method used

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  • Manufacturing method of led flip chip
  • Manufacturing method of led flip chip
  • Manufacturing method of led flip chip

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1

[0044] This embodiment provides a method for preparing an LED flip chip, which mainly includes the following steps:

[0045] S1: Provide a light-transmitting substrate 1001 with n chip unit areas A1, A2·····An, one chip unit area is an LED flip chip, where n≥1, for the convenience of expression, this In the following descriptions of the application, n=1 is taken as an example.

[0046] The above-mentioned light-transmitting substrate 1001 can be selected from sapphire Al 2 o 3 Or Gallium Nitride GaN etc.

[0047] S2: growing an epitaxial layer on the light-transmitting substrate 1001 . Such as figure 1 and 2 , the epitaxial layers here are buffer layer Buffer1019, N-type semiconductor layer N-GaN1020, light-emitting layer MQW1021 and P-type semiconductor layer P-GaN1022 from bottom to top.

[0048] S3: forming an ohmic contact layer 1002 above the epitaxial layer, such as image 3 and 4. The material of the ohmic contact layer 1002 can be indium tin oxide ITO, zinc ox...

Embodiment approach 2

[0070] This embodiment is a further improvement of Embodiment 1. The main improvement lies in: in order to weaken the problem of low light extraction efficiency caused by the total reflection angle of the light-transmitting substrate 1001, in this embodiment, each LED flip chip is made into a chip Compared with Embodiment 1, the method has been improved. In this embodiment, after grinding and polishing the light-transmitting substrate 1001 (the grinding thickness can also be in the range of 50-500um), the light-transmitting substrate after grinding and polishing The surface of the substrate 1001 is firstly roughened, and then the light-transmitting substrate 1001 after the surface roughening is subjected to laser scribing, so that each LED flip chip is divided into LED flip chip LEDs with a roughened light emitting surface. The surface of the roughened light-transmitting substrate 1001 is relatively rough, which can reflect a part of the light missed due to the total reflection...

Embodiment approach 3

[0073] This embodiment is a further improvement of Embodiment 1. The main improvement is that in this embodiment, the method of making each LED flip chip into a chip has been improved compared with Embodiment 1. In this embodiment, the light-transmitting substrate After 1001 is ground and polished, the light-transmitting substrate 1001 after grinding and polishing is removed by laser peeling, and then each LED flip chip is divided into Thin Flim Flip Chip LED by laser scribing. This method enables the prepared LED flip chip to completely remove the light-transmitting substrate 1001, and its bottom surface forms a fast heat conduction channel through the metal electrode and the bracket, and the heat source of the light-emitting layer on the top surface directly contacts the encapsulation colloid, so that the heat conduction channel of the chip the shortest.

[0074] Apart from this, this embodiment is completely the same as Embodiment 1, and details are not repeated here.

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Abstract

The invention relates to the field of an LED chip process, and discloses a fabrication method of an LED flip chip. The fabrication method comprises the steps of providing a transmitting substrate, and growing an epitaxial layer on the transmitting substrate; forming and patterning ohmic contact layers on the epitaxial layer so as to form N electrode trench reserved grooves, scratch trench reserved grooves and a Mesa platform reserved table; forming a reflection layer on the Mesa platform reserved table; etching N electrode trenches and scratch trenches to form a Mesa platform; depositing and patterning first isolation layers to form first P conductive passages and first N conductive passages; forming re-wiring layers; forming and patterning second isolation layers to form second P conductive passages and second N conductive passages; fabricating P bonding pads and N bonding pads; and fabricating the chip. By the fabrication method, absorption light of conductive layers on the P electrodes and shading of the electrode bonding pads can be simultaneously prevented, a driving voltage is reduced, the light intensity is improved, the energy loss during voltage conversion is reduced, the current accumulation is relieved, and the optical design is facilitated.

Description

technical field [0001] The invention relates to the field of manufacturing technology of LED chips, in particular to a method for preparing LED flip-chips. Background technique [0002] As a pillar industry in the energy-saving field, the LED industry has received strong support from the government since its inception. With the continuous increase in investment in the production capacity of the LED industry, the demand for LED chips is showing a saturated trend, leading to higher and higher requirements for the cost of chips in the upstream field of the LED industry. In order to meet the needs of the market, high yield, low cost, and high light efficiency have become the focus of LED chip research and development. [0003] In the traditional sapphire substrate GaN chip structure, the P and N electrodes are just located on the light-emitting surface of the chip. In this structure, a small part of the p-GaN layer and the "light-emitting" layer are etched to form a gap with th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L33/00H01L33/48H01L33/64H01L25/075
CPCH01L25/0753H01L33/005H01L33/48H01L33/642H01L2933/0008
Inventor 李智勇张向飞刘坚
Owner HUAIAN AUCKSUN OPTOELECTRONICS TECHNOLOGY CO LTD