Manufacturing method of led flip chip
A flip-chip, chip unit technology, applied in semiconductor devices, electrical components, circuits, etc., can solve problems such as long thermal conduction paths, large thermal resistance of LED chips, and reduced chip light extraction efficiency, and achieve the effect of increasing current density.
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Embodiment approach 1
[0044] This embodiment provides a method for preparing an LED flip chip, which mainly includes the following steps:
[0045] S1: Provide a light-transmitting substrate 1001 with n chip unit areas A1, A2·····An, one chip unit area is an LED flip chip, where n≥1, for the convenience of expression, this In the following descriptions of the application, n=1 is taken as an example.
[0046] The above-mentioned light-transmitting substrate 1001 can be selected from sapphire Al 2 o 3 Or Gallium Nitride GaN etc.
[0047] S2: growing an epitaxial layer on the light-transmitting substrate 1001 . Such as figure 1 and 2 , the epitaxial layers here are buffer layer Buffer1019, N-type semiconductor layer N-GaN1020, light-emitting layer MQW1021 and P-type semiconductor layer P-GaN1022 from bottom to top.
[0048] S3: forming an ohmic contact layer 1002 above the epitaxial layer, such as image 3 and 4. The material of the ohmic contact layer 1002 can be indium tin oxide ITO, zinc ox...
Embodiment approach 2
[0070] This embodiment is a further improvement of Embodiment 1. The main improvement lies in: in order to weaken the problem of low light extraction efficiency caused by the total reflection angle of the light-transmitting substrate 1001, in this embodiment, each LED flip chip is made into a chip Compared with Embodiment 1, the method has been improved. In this embodiment, after grinding and polishing the light-transmitting substrate 1001 (the grinding thickness can also be in the range of 50-500um), the light-transmitting substrate after grinding and polishing The surface of the substrate 1001 is firstly roughened, and then the light-transmitting substrate 1001 after the surface roughening is subjected to laser scribing, so that each LED flip chip is divided into LED flip chip LEDs with a roughened light emitting surface. The surface of the roughened light-transmitting substrate 1001 is relatively rough, which can reflect a part of the light missed due to the total reflection...
Embodiment approach 3
[0073] This embodiment is a further improvement of Embodiment 1. The main improvement is that in this embodiment, the method of making each LED flip chip into a chip has been improved compared with Embodiment 1. In this embodiment, the light-transmitting substrate After 1001 is ground and polished, the light-transmitting substrate 1001 after grinding and polishing is removed by laser peeling, and then each LED flip chip is divided into Thin Flim Flip Chip LED by laser scribing. This method enables the prepared LED flip chip to completely remove the light-transmitting substrate 1001, and its bottom surface forms a fast heat conduction channel through the metal electrode and the bracket, and the heat source of the light-emitting layer on the top surface directly contacts the encapsulation colloid, so that the heat conduction channel of the chip the shortest.
[0074] Apart from this, this embodiment is completely the same as Embodiment 1, and details are not repeated here.
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