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Disperse red CNB synthesis method

A technology of disperse red and mass ratio, applied in chemical instruments and methods, azo dyes, organic dyes, etc., can solve the problems of unsatisfactory product quality, high production cost, declining product quality and solid waste, etc. Eliminate the risk of high-risk operations, reduce synthesis costs, and achieve good product quality

Inactive Publication Date: 2017-10-13
JIANGSU DAOBO CHEM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0007] The above synthesis reaction involves the highly toxic sodium cyanide, and the highly toxic gas hydrocyanic acid is produced in the cyanation reaction section, which is a high-risk reaction, so the safety and environmental protection measures in this section are particularly strict
In addition, the yield of the above-mentioned synthetic route is low, only about 50%, and the production cost is also relatively high
Although many improvements have been made around the above synthetic routes at home and abroad, such as process optimization of condensates, selection of oxidants, addition of catalysts, selection of reaction solvents, etc., although the yield has been improved to a certain extent, the effect is not significant. Production costs remain high, and product quality does not meet expectations
Tracing it to its cause, mainly comes from two aspects, one, the excess of condensate leads to too much tar produced in the epoxidation process, thereby causes product quality to decline, produces too much solid waste; Second, the choice of oxidant, such as Chloranil, chloranil, etc. are relatively expensive, resulting in high costs

Method used

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  • Disperse red CNB synthesis method
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Examples

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Effect test

Embodiment 1

[0025] (1) Preparation of p-propoxy almonds: put 200g of chloroform and 40g of p-propoxybenzaldehyde into the reactor, stir evenly, add 0.8g of TBAB, continue stirring, and start to drop at a constant speed at 25°C 240g of 30w% liquid caustic soda, the reaction temperature does not exceed 30°C, after 10 hours of dropwise addition, start to keep warm, TLC tracking, keep warm for 5h, the raw material point disappears, the reaction of p-propoxybenzaldehyde is complete, stop keeping warm, add 100g at this temperature of water and 100g of chloroform, stirred for a while, allowed to stand, layered, removed the lower organic layer, leaving the water layer. Then 60 g of chloroform was added to the water layer, stirred for a while, allowed to stand, separated into layers, the lower organic layer was separated and combined with the first separated organic layer, and chloroform was recovered. Then start to add hydrochloric acid (30w%) dropwise to the water layer, the dropwise adding time...

Embodiment 2

[0028] (1) Preparation of p-propoxy almonds: put 200g of chloroform and 40g of p-propoxybenzaldehyde into the reactor, stir evenly, add 4g of TBAB, continue stirring, and start to drop 30w at a constant speed at 25°C % of liquid caustic soda 240g, the reaction temperature does not exceed 30 ° C, after 10 hours of dropwise addition, start to keep warm, TLC tracking, keep warm for 3.5 hours, the raw material point disappears, the reaction of p-propoxybenzaldehyde is complete, stop keeping warm, add 100g at this temperature of water and 100g of chloroform, stirred for a while, allowed to stand, layered, removed the lower organic layer, leaving the water layer. Then 60 g of chloroform was added to the water layer, stirred for a while, allowed to stand, separated into layers, the lower organic layer was separated and combined with the first separated organic layer, and chloroform was recovered. Then start to add hydrochloric acid (30w%) dropwise to the water layer, the dropwise add...

Embodiment 3

[0031] (1) Preparation of p-propoxy almonds: Put 200g of chloroform and 40g of p-propoxybenzaldehyde into the reactor, stir evenly, add 4g of TBAB, continue stirring, and start dropping 30w at a constant speed at 50°C % of liquid caustic soda 240g, the reaction temperature does not exceed 65 ° C, after 10 hours of dropwise addition, start to keep warm, TLC tracking, keep warm for 1.5h, the raw material point disappears, the reaction of p-propoxybenzaldehyde is complete, stop keeping warm, add 100g at this temperature of water and 100g of chloroform, stirred for a while, allowed to stand, layered, removed the lower organic layer, leaving the water layer. Then 60 g of chloroform was added to the water layer, stirred for a while, allowed to stand, separated into layers, the lower organic layer was separated and combined with the first separated organic layer, and chloroform was recovered. Then start to add hydrochloric acid (30w%) dropwise to the water layer, the dropwise adding ...

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Abstract

The invention discloses a method for synthesizing disperse red CNB. The steps are: (1) using chloroform as a reaction solvent, TBAB as a phase transfer catalyst, and p-propoxybenzaldehyde Ia as a reaction raw material, in alkaline Addition under conditions, hydrolysis under acidic conditions to obtain the intermediate p-propoxymandelic acid Ib step; (2) using nitrobenzene as the reaction solvent and oxidant, using concentrated sulfuric acid as the catalyst, and using the condensate 5‑hydroxy‑2 -Oxo-3-phenyl-2,3-dihydrobenzofuran Ic and p-propoxymandelic acid Ib are the reaction raw materials, and the step of obtaining the target product through cyclization-oxidation reaction. In the present invention, nitrobenzene is used as the reaction solvent and oxidant, and the two sections of cyclization and oxidation are carried out almost simultaneously. In the later stage of this section, the temperature is raised to ensure that the oxidation reaction is carried out thoroughly. Therefore, the entire cyclization and oxidation section reacts relatively thoroughly. resulting in a higher yield.

Description

technical field [0001] The invention relates to a synthesis method of disperse red, in particular to a synthesis method of disperse red CNB, which belongs to the technical field of chemical dye manufacture. Background technique [0002] Disperse Red CNB is also called Disperse Red 356, CAS: 159968-00-0, the chemical name is 3-phenyl-7(4-propoxyphenyl)-benzodifuran-2,6-dione, which is benzene The largest variety of difuranone disperse dyes, Disperse Red CNB has been widely valued for its bright color, high color strength and good dyeing performance, especially for its excellent performance in the application of polyester microfibers. The structural formula of disperse red CNB is: [0003] [0004] The production method of domestic existing disperse red CNB is mainly accomplished through the following synthetic routes: [0005] [0006] [0007] The above-mentioned synthesis reaction involves the highly toxic sodium cyanide, and the highly toxic gas hydrocyanic acid...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09B57/00C07D493/04
CPCC09B57/00C07D493/04
Inventor 徐松刘学峰张允冰汪港郭维成
Owner JIANGSU DAOBO CHEM
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