Accurate control system and method for tufted carpet production process

Abstract

The invention relates to one set of information system used for quickly giving a tufted carpet production technology instruction and accurately calculating the practical requirement use amount of each yarn in an order form, and one group of accurate control method for a tufted carpet production process. The invention solves the problem in a traditional production way that efficiency is low and mistakes are likely to generate when the use amount of yarn is calculated in a manual way, the problem of difficulty in technological confirmation since a woolen height process parameter arranged on a machine is inconsistent with practical parameters is solved, the problems of tail yarn arrangement due to heavy spoolings including jacquard products and the like are solved, the problem that a yarn warehouse can not be accurately managed and controlled is solved, and the problem of difficulty in enquiry and inaccuracy in enquiry is also solved. The technical scheme is that the accurate control system and method for the tufted carpet production process is provided, a production plan and a yarn purchasing plan are quickly given according to order form requirements, technological parameters are corrected, a tufting machine control system is calibrated, and a technological confirmation process is simplified; and through the information system, the use amount of each yarn is accurately calculated, and the accurate yarn hanging of tufting production is implemented to realize the accurate management of a yarn library.

Description

technical field [0001] The invention relates to a set of information system for rapidly issuing instructions for tufted carpet production technology and accurately calculating the actual required amount of each yarn in the order, and a set of methods for precisely controlling the production process of tufted carpets, belonging to the fields of information technology and carpet manufacturing , especially belongs to the field of tufted carpet production process control. Background technique [0002] Although machine-made carpets have developed rapidly in China in the past five years, the entire industry still follows the extensive production organization model in the past, resulting in low production efficiency and high costs. [0003] The existing production mode has the following defects: 1. The technicians use manual calculation to determine the yarn consumption of each order according to the tufting process of the product. Due to the complicated calculation and heavy workl...

AI Technical Summary

Problems solved by technology

[0005] The problem to be solved by the invention: to avoid the deficiencies in the background technology, to solve the problem of low efficiency and error-prone manual calculation of yarn consumption in the traditional production mode, and the difficulty of process confirmation caused by the inconsistency between the pile height process parameters set on the machine and the actual situation, Yarn finishing problems caused by heavy winding such as jacquard products, problems of inaccurate management of yarn warehouses, problems of difficult and inaccurate inquiries