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Connection method of reserved grouting holes for prefabricated assembled bridge piers

A technology of prefabricated assembly and connection method, applied in the direction of erecting/assembling bridges, bridges, bridge parts, etc., can solve the problem of high production cost of grouting sleeves or metal bellows, easy corrosion of grouting sleeves or metal bellows, and weakening of connecting steel bars. Anchoring ability and other issues, to overcome the corrosion problem, enhance the connection reliability, and the effect of strong connection reliability

Active Publication Date: 2018-06-12
WUHAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing connection between the prefabricated pier body and the cap mainly includes grouting sleeves and grouting metal bellows. The construction precision is high, the density of grouting is difficult to guarantee, and the production cost of grouting sleeve or metal bellows is high; at the same time, the linear expansion coefficient of grouting sleeve or metal bellows is different from that of grouting material and concrete. , will cause a gap between the grouting sleeve or metal bellows and the concrete cap, which will weaken the anchoring ability of the sleeve or bellows to the connecting steel bars; moreover, during the construction process, the top of the cap is exposed to air or water, and the common connection The metal sleeve or corrugated pipe used in the method is easily corroded by rain and water
Therefore, it is necessary to seek a prefabricated assembled pier connection method that is simple to connect with the connecting steel bar, has excellent bonding performance of the grouting material, strong connection reliability, and fast construction speed, and solves the high construction accuracy and technical requirements of the common connection method and the large stiffness of the sleeve at the joint. Effect is easy to produce cracks and the technical problem of grouting sleeve or metal bellows is easy to rust, it is very necessary

Method used

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  • Connection method of reserved grouting holes for prefabricated assembled bridge piers
  • Connection method of reserved grouting holes for prefabricated assembled bridge piers
  • Connection method of reserved grouting holes for prefabricated assembled bridge piers

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Among them, the raw material composition of the grouting material (special grouting material) is as follows:

[0044] Ordinary Portland cement: 52.5 ordinary Portland cement with a specific surface area greater than 300m 2 / Kg, 80um square hole sieve residue is less than 10%; sulphoaluminate cement: 42.5 sulphoaluminate cement, specific surface area greater than 350m 2 / Kg, the sieve residue of 80um square hole is less than 10%, the initial setting time is less than 25min, and the 1d compressive strength is greater than 30MPa; Quartz sand; fly ash: Class I fly ash; water reducer: polycarboxylate ether powder high-efficiency water reducer; composite expansion agent: concrete anti-seepage and anti-crack expansion agent UEA; activator: lithium hydroxide.

[0045] The distribution ratio of each component of the grouting material is: 45 parts of 52.5 ordinary portland cement; 15 parts of 42.5 sulfoaluminate cement; 30 parts of continuous graded quartz sand; 10 parts of grad...

Embodiment 2

[0054] The raw material composition of the grouting material (special grouting material) used is as follows:

[0055] 50 parts of 52.5 ordinary portland cement; 10 parts of 42.5 sulfoaluminate cement; 35 parts of continuous graded quartz sand; 15 parts of grade I fly ash; 0.2 parts of polycarboxylate ether powdery superplasticizer; 3 parts of agent; 0.2 parts of lithium hydroxide.

[0056] During construction, it is mixed on site according to the water-to-material ratio of 0.35, and it is used after stirring evenly.

[0057] According to the measurement method of GB / T 50448 "Technical Specifications for the Application of Cement-based Grouting Materials", the properties of the special grouting materials measured are as follows:

[0058] Initial fluidity: 350; 30min: 300;

[0059] Vertical free expansion rate (3d): 0.18;

[0060] Compressive strength 1d: 46MPa; 3d: 62MPa; 28d: 85MPa;

[0061] Grip strength (round steel) ≥ 5MPa.

Embodiment 3

[0063] The raw material composition of the grouting material (special grouting material) used is as follows:

[0064] 40 parts of 52.5 ordinary portland cement; 15 parts of 42.5 sulfoaluminate cement; 30 parts of continuous graded quartz sand; 15 parts of grade I fly ash; 2 parts of agent; 0.1 part of lithium hydroxide.

[0065] During construction, it is mixed on site according to the water-to-material ratio of 0.4, and it is used after stirring evenly.

[0066] According to the measurement method of GB / T 50448 "Technical Specifications for the Application of Cement-based Grouting Materials", the properties of the special grouting materials measured are as follows:

[0067] Initial fluidity: 360; 30min: 305;

[0068] Vertical free expansion rate (3d): 0.15;

[0069] Compressive strength 1d: 45MPa; 3d: 60MPa; 28d: 85MPa;

[0070] Grip strength (round steel) ≥ 5MPa.

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Abstract

The invention relates to a reserved grouting hole connecting method of a prefabricated assembled bridge pier. The method is characterized by including following steps: 1), prefabricating a bridge pier body, arranging a connecting rebar in the bridge pier body during prefabricating, reserving an extending-out portion on the connecting rebar, and fixing an expanding head at the bottom of the connecting rebar; 2), casting in place or prefabricating a bearing platform in a factory; 3), forming a grout outlet, a grout inlet and a reserved grouting hole with concrete hole walls in the bearing platform; 4), hoisting the bridge pier body to space above the bearing platform, and enabling the connecting rebar extending out of the bridge pier body and the expanding head to be inserted into the reserved grouting hole of the bearing platform; 5), injecting a grouting material from the grout inlet of the bearing platform, constantly repeating the grouting process until grout is full to complete connection of the prefabricated assembled bridge pier. In the connecting method, the reserved hole and the connecting rebar are simple to dock, the grouting material is excellent in binding performance, construction speed is high, and connecting reliability is high, and the technical problems that common connecting methods are high in requirements on construction accuracy and technology, a sleeve at a joint is large in rigidity effect and a grouting sleeve or a metal corrugated pipe are prone to rusting are solved.

Description

technical field [0001] The invention relates to the field of bridge and culvert engineering in the transportation industry, in particular to a method for connecting reserved grouting holes of prefabricated and assembled bridge piers. Background technique [0002] With the deepening of the concept of bridge green construction, more and more attention has been paid to reducing the impact of bridge construction on the surrounding environment. The prefabricated assembled bridge piers complete the production of the pier body and cap components in the factory, transport them to the site for assembly, and realize the factory-like, standardized, assembled and rapid bridge construction, greatly reducing the impact of bridge construction on the surrounding environment . [0003] The connection method between prefabricated pier body and cap is the main factor affecting the structural performance and construction efficiency of prefabricated assembled bridge piers. The existing connect...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E01D21/00E01D19/02C04B28/06C04B111/70
CPCC04B28/06C04B2111/70E01D19/02E01D21/00C04B7/02C04B14/06C04B18/08C04B24/32C04B2103/0068C04B22/062C04B22/10
Inventor 刘沐宇张强高宗余卢志芳郭炎飞禹强
Owner WUHAN UNIV OF TECH
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