Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Sand mold casting process for heat-resisting alloy steel thin-wall pipe fitting

A technology of sand casting and alloy steel, which is applied in the direction of manufacturing tools, casting molding equipment, metal processing equipment, etc., can solve the problems of non-conformity to circular requirements, long production cycle, shrinkage porosity, etc., and improve the casting yield and production efficiency , good economic benefit, obvious effect

Inactive Publication Date: 2017-11-24
烟台市中拓合金钢有限责任公司
View PDF5 Cites 8 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although the surface quality of investment casting is better than that of sand casting, the production cost of investment casting is higher, the process yield is low, and the production cycle is long
There are many casting defects in the production of such thin-walled elbow pipe fittings by investment casting: shrinkage cavity and severe shrinkage at the hot joint on the top of the elbow, the center distance of each nozzle cannot be guaranteed, the deviation is large, the maximum deviation is 6mm, and the nozzle is elliptical , the maximum ellipticity is 8mm, which does not meet the circular requirements

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Sand mold casting process for heat-resisting alloy steel thin-wall pipe fitting

Examples

Experimental program
Comparison scheme
Effect test

example

[0029] The example form is as follows:

[0030] Statistical Table of Product Qualification Rate

[0031]

[0032] Working principle: It needs to be explained that this invention improves the traditional process of thin-walled M-shaped elbow castings, changing from investment casting to sand casting, which greatly improves the casting yield and production efficiency. The casting size meets the drawing requirements and the process yield rate It has increased to 56%, and the qualified rate of castings has increased to 98%, which has achieved good economic benefits. In the continuous annealing furnace of the metallurgical industry, there are many thin-walled heat-resistant steel alloy pipe fittings, which can be improved according to this process, and can also be applied to petrochemical In the industrial cracking furnace, there are many pipe fittings in the cracking furnace, such as Y-shaped pipe, palm-shaped pipe, 90° elbow, 180° elbow and other heat-resistant steel alloy cas...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a sand mold casting process for a heat-resisting alloy steel thin-wall pipe fitting. The heat-resisting alloy steel thin-wall pipe fitting comprises the following raw materials of, by weight, 0.35%-0.55% of C, 1%-2% of Si, 0-1.5% of Mn,0-0.04% of P, 0-0.03% of S, 27%-30% of Cr, 47%-50% of Ni, 0-0.5% of Mo, 4%-5.5% of W, and the balance Fe. According to the sand mold casting process, through improvement of the traditional process for a thin-wall M-shaped elbow casting, investment casting is changed to be sand mold casting, the casting yield and production efficiency are improved greatly, the casting size meets the requirement of a drawing, the process yield is increased to 56%, the casting pass rate is increased to 98%, and very good economic benefits are achieved.

Description

technical field [0001] The invention relates to the technical field of casting, in particular to a sand casting process for heat-resistant alloy steel thin-walled pipe fittings. Background technique [0002] M-shaped elbow is one of the commonly used pipe fittings for heating radiant tubes in continuous annealing furnaces in the metallurgical industry. Investment casting is also called lost wax casting. [0003] Although the surface quality of investment casting is better than that of sand casting, the production cost of investment casting is higher, the process yield is low, and the production cycle is long. There are many casting defects in the production of such thin-walled elbow pipe fittings by investment casting: shrinkage cavity and severe shrinkage at the hot joint on the top of the elbow, the center distance of each nozzle cannot be guaranteed, the deviation is large, the maximum deviation is 6mm, and the nozzle is elliptical , the maximum ellipticity is 8mm, whic...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C19/05C22C30/00B22C9/02B22C9/24B22C9/08
CPCC22C19/055B22C9/02B22C9/082B22C9/24C22C30/00
Inventor 向林顾冬宁沈卫国
Owner 烟台市中拓合金钢有限责任公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products