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A tire mold anti-friction plate and its manufacturing process

A manufacturing process and technology for tire molds, applied in the coating process of metal materials, tires, household appliances, etc., can solve the problems of low friction coefficient, poor lubricity and wear resistance, and reduced service life of anti-friction plates, etc., to achieve High strength, excellent wear resistance and long service life

Inactive Publication Date: 2020-04-17
袁晓明
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional anti-friction plates are usually made of manganese steel plates. The metallographic structure of manganese steel plates is rough, and the lubricity and wear resistance are not good, which increases the force of the mold during the opening and closing process, making the use of anti-friction plates The service life is greatly reduced, so it is necessary to use engine oil frequently for lubrication, and the use of oil products is the most taboo in the production of rubber tires
After adopting the process of Q235 steel plus electroplated copper film, its performance and life have been improved, but due to the limited thickness of the electroplated copper film (usually less than 10 microns), it is not enough to greatly improve the friction between the anti-friction material and the steel substrate. Combination performance; unilaterally increase the thickness of the copper plating film, and it is easy to cause problems such as hydrogen accumulation to cause bubbling of the copper plating film
The conventional solution is to add a substance with a low coefficient of friction on the surface of the antifriction plate, such as graphite, etc., but there is a compatibility problem between the graphite and the base material of the antifriction plate, so it is often necessary to add more substances to solve such problems

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment approach

[0039] As an embodiment of the present invention, the cladding powder at least includes: iron powder, iron sulfide powder, ferromolybdenum powder and binder.

[0040] As an embodiment of the present invention, the cladding powder further includes iron-tungsten powder.

[0041] As an embodiment of the present invention, the weight ratio of the iron powder, iron sulfide powder, molybdenum iron powder and iron tungsten powder is 1:(1-3):(1-6):(0-3).

[0042] As a preferred mode of the present invention, the weight ratio of the iron powder, iron sulfide powder, ferromolybdenum powder, and ferrotungsten powder is 1:2:4:2.

[0043] As an embodiment of the present invention, the binder is selected from one or more of pentaerythritol rosin ester, hydrogenated rosin ester, paraffin wax and ethylene-vinyl acetate copolymer.

[0044] As a preferred mode of the present invention, the binder is selected from pentaerythritol rosin ester, hydrogenated rosin ester and paraffin wax, and the w...

Embodiment approach 1

[0081] Embodiment 1: This embodiment provides a manufacturing process of a tire mold anti-friction plate. The steps of the manufacturing process are as follows:

[0082] (1) Coating the cladding powder evenly on the surface to be treated of the metal substrate;

[0083] (2) Using laser scanning processing technology, laser processing is carried out on the cladding powder on the surface to be processed of the metal substrate;

[0084] (3) Coating the surface to be treated of the metal substrate after the laser scanning process in step (2) by a coating process to obtain a coating layer;

[0085] (4) Using laser scanning processing technology to perform laser processing on the coating layer in step (3).

Embodiment approach 2

[0086] Embodiment 2: The manufacturing process of the tire mold anti-friction plate described in Embodiment 1, the material of the metal base is No. 45 steel.

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PUM

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Abstract

The invention provides a manufacturing technology of a tyre mold antifriction plate. The manufacturing technology comprises the steps of (1) uniformly coating a to-be-treated surface of a metal matrix with cladding powder; (2) carrying out laser treatment on the cladding powder on the to-be-treated surface of the metal matrix through a laser scanning treatment technology, wherein laser treatment in the step (2) comprises the specific steps of a) regulating laser power to be 100 W to 5 KW, spot diameter to be 0.1 mm to 6 mm, scanning speed to 800 mm / min to 1500 mm / min and distance of adjacent light spots to be 0.5 mm, and then, carrying out laser scanning on the to-be-treated surface of the metal matrix once, so as to obtain a pretreated metal matrix; and b) putting the pretreated metal matrix in the step (a) in a hydrogen atmosphere, and then, carrying out laser scanning on the pretreated metal matrix once, so as to obtain the metal matrix subjected to two-time treatment; (3) coating the to-be-treated surface of the metal matrix subjected to laser scanning treatment in the step (2) through a coating technology, so as to obtain a coating layer; and (4) carrying out laser treatment on the coating layer in the step (3) through the laser scanning treatment technology.

Description

technical field [0001] The invention relates to an anti-friction plate and a manufacturing process thereof, in particular to an anti-friction plate and a manufacturing process thereof in the rubber tire mold manufacturing industry. [0002] technical background [0003] In the rubber tire mold manufacturing industry, single-sided and multi-sided anti-friction plates are the main components for the production of tire molds. It not only has to bear a large external force during work, but also has good self-lubricating properties and a small friction coefficient to ensure its long service life. Traditional anti-friction plates are usually made of manganese steel plates. The metallographic structure of manganese steel plates is rough, and the lubricity and wear resistance are not good, which increases the force of the mold during the opening and closing process, making the use of anti-friction plates The service life is greatly reduced, so it needs to be lubricated with engine o...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C24/10B29D30/00
CPCB29D30/00C23C24/103
Inventor 袁晓明
Owner 袁晓明