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A kind of shale ceramsite sand and preparation method thereof

A technology of shale ceramsite and ceramsite sand, which is applied in the field of ceramsite sand, can solve the problems of difficult to achieve product water absorption and cylinder compressive strength, poor stability, etc., and achieve stable performance, high cylinder compressive strength, water absorption low rate effect

Active Publication Date: 2020-09-15
重庆博洲环境治理有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, in the prior art, the stability of various properties of the product obtained by the preparation process of shale ceramsite sand is poor, especially the water absorption rate and cylinder compressive strength of the product are difficult to reach GB / T17431.2-2010 "Light Aggregate and Its Experimental Methods" "Requirements

Method used

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Examples

Experimental program
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Effect test

preparation example Construction

[0021] The invention provides a kind of preparation method of shale ceramsite sand, comprises the following steps:

[0022] a) mixing the sludge with crushed shale, then aging, dispersing and granulating in sequence to obtain raw ceramsite sand; the moisture content of the sludge is 75% to 85%; the crushed The particle size of shale is greater than 0 and less than or equal to 2mm;

[0023] b) calcining the ceramsite sand raw material obtained in step a) to obtain shale ceramsite sand.

[0024] The invention first mixes the sludge with the crushed shale, and then performs aging, dispersion and granulation in sequence to obtain the ceramsite sand raw meal. In the present invention, the moisture content of the sludge is 75%-85%, preferably 80%. The sludge is provided by the sewage treatment plant in the main urban area of ​​Chongqing. At present, the sludge treatment of the sewage treatment plant in the main urban area of ​​Chongqing is mainly based on the co-processing of ceme...

Embodiment 1

[0038] (1) Send the shale from the shale yard to the jaw crusher with a forklift for primary crushing (coarse crushing) to obtain the primary crushed shale with a particle size of 5 mm to 10 mm; The above-mentioned shale is transported to the closed roller crusher through the belt for secondary crushing (fine crushing), and the second-stage crushed shale with a particle size greater than 0 and less than or equal to 2mm is obtained; then the crushed shale is passed through the belt Transport to the twin-shaft mixer, and at the same time, the sludge is sent to the above-mentioned twin-shaft mixer through the screw conveyor, and the mass ratio of the sludge to the crushed shale is controlled to be 5:1 for stirring and mixing for 8 minutes; after that, the mixed sludge is sent to the Pair roller compactor to make mud flakes.

[0039] (2) Transport the mud flakes obtained in step (1) to a closed aging bin and age at 25°C for 6 days; then send the aged mud flakes into a twin-shaft m...

Embodiment 2

[0043] (1) Send the shale from the shale yard to the jaw crusher with a forklift for primary crushing (coarse crushing) to obtain the primary crushed shale with a particle size of 5 mm to 10 mm; The above-mentioned shale is transported to the closed roller crusher through the belt for secondary crushing (fine crushing), and the second-stage crushed shale with a particle size greater than 0 and less than or equal to 2mm is obtained; then the crushed shale is passed through the belt Transport to the twin-shaft mixer, and at the same time, the sludge is sent to the above-mentioned twin-shaft mixer through the screw conveyor, and the mass ratio of the sludge to the crushed shale is controlled to be 6:1 for stirring and mixing for 7 minutes; after that, the mixed sludge is sent to the Pair roller compactor to make mud flakes.

[0044] (2) Transport the mud flakes obtained in step (1) to a closed aging bin, and age them at 25°C for 5 days; then send the aged mud flakes into a twin-s...

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Abstract

The invention provides a preparation method of shale ceramsite sand. The method comprises the following steps: a, mixing sludge and smashed shale, performing maturing, performing dispersion, and performing granulation in sequence to obtain a ceramsite sand crude material, wherein a water content of the sludge is 75%-85%, and particle sizes of the smashed shale are greater than 0 and equal to 2mm or less; and b, performing calcination on the ceramsite sand crude material obtained in the step a to obtain the shale ceramsite sand. Compared with the prior art, the method for preparing the shale ceramsite sand by adopting ''sludge+shale'' through research and innovation on the basis that a building material is prepared from the sludge is provided, the shale ceramsite sand obtained by the preparation method provided by the invention is stable in various performance, has a low water absorption rate, and high cylinder compressive strength. Experimental results show that when a density level of the shale ceramsite sand provided by the invention is 400, an apparent density is 0.61g / cm<3>-0.68g / cm<3>, a packing density is 0.36g / cm<3>-0.40g / cm<3>, and product performance is stable; and the low water absorption rate is 8.8%-10.5%, and the cylinder compressive strength is 1.4Mpa-1.7Mpa.

Description

technical field [0001] The invention relates to the technical field of ceramsite sand, in particular to a shale ceramsite sand and a preparation method thereof. Background technique [0002] Ceramsite sand is made of various raw materials such as clay, slate, shale, coal gangue, and industrial solid waste through ceramic sintering, and is generally used to replace gravel and pebbles in concrete. Ceramsite sand has many advantages such as low density, thermal insulation, excellent impermeability, excellent anti-alkali aggregate reactivity, low water absorption, good frost resistance and durability. [0003] Shale ceramsite sand, also known as expanded shale, is made of clayey shale, slate, etc. after crushing, screening, or grinding, forming balls and swelling; The ordinary shale ceramsite is formed; the spherical shale ceramsite is formed after grinding, balling and swelling. Shale ceramsite sand is suitable for light aggregate concrete for thermal insulation and structura...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B33/132C04B33/13C04B33/32
CPCC04B33/13C04B33/1321C04B33/32C04B2235/77C04B2235/96Y02P40/60
Inventor 胡犇
Owner 重庆博洲环境治理有限公司