Method for preparing easily cut nickel-zinc magnetic core half-finished product

A manufacturing method and semi-finished product technology are applied in the manufacturing field of free-cutting nickel-zinc magnetic core semi-finished products, which can solve the problems of reducing production efficiency, damage, affecting electromagnetic performance, etc., and achieve the effects of improving production efficiency, reducing production cost and reducing scrap rate.

Inactive Publication Date: 2018-04-03
ZHONGSHAN DONGCHEN MAGNETIC ELECTRONICS PROD CO LTD
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

The nickel-zinc magnetic core semi-finished products in the prior art have high hardness, brittleness, uneven texture, different density and mechanical properties everywhere, resulting in defects such as cracks, damage, and incomplete cuts in the subsequent cutting process. Defects not only affect the appearance but also affect the electromagnetic performance, so the semi-finished products with these defects will be scrapped, which increases the production cost and reduces the production efficiency

Method used

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Experimental program
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Effect test

Embodiment Construction

[0017] A method for manufacturing a free-cutting nickel-zinc magnetic core semi-finished product, comprising the following steps:

[0018] A. Ingredients and mixing vibration: oxidize 65%-70% of the raw material ferric oxide, 15%-19% of zinc oxide, 3%-5% of copper oxide, 10%-15% of nickel oxide and auxiliary materials according to the mass fraction Bismuth 0.1%-0.3%, tungsten oxide 0.05%-0.1%, zirconia 0.005%-0.01%, silicon dioxide 0.05-0.1% are evenly poured into the trough of the ball mill and mixed and vibrated for 60 minutes, so that various raw materials are mixed evenly and Grind, and then transfer to the pelletizing machine for pelletizing operation to obtain pelletizing material, the ball diameter of the pelletizing material is required to be between 1-8mm.

[0019] B. Pre-firing: The pelletizing material obtained in step A is evenly added into the rotary kiln from the hopper for pre-firing, so that the shrinkage of the mixed material can be reduced in the subsequent s...

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Abstract

The invention discloses a method for preparing an easily cut nickel-zinc magnetic core half-finished product. The method comprises the following steps: mixing raw materials, performing vibration milling, pelletizing, transferring into a rotary kiln, performing pre-sintering, preparing polyvinyl alcohol glue, mixing products of the two former steps with aids, performing superfine grinding, spray pelletizing and pressing molding, thereby obtaining the easily cut nickel-zinc magnetic core half-finished product. The easily cut nickel-zinc magnetic core half-finished product prepared by using the method is relatively high in strength, good in flexibility, not liable to be fractured, uniform in texture, convenient in later cutting, not liable to be damaged or broken when being cut and tidy in notch, the rejection rate of the production process is greatly reduced, the production cost can be reduced, and the production efficiency can be improved.

Description

technical field [0001] The invention relates to a nickel-zinc magnetic core, in particular to a method for manufacturing a semi-finished product of an easy-cut nickel-zinc magnetic core. Background technique [0002] The manufacturing steps of the semi-finished nickel-zinc magnetic core are: mixing vibration, pre-burning, spray granulation, molding and pressing, and square cutting. The nickel-zinc magnetic core semi-finished products in the prior art have high hardness, brittleness, uneven texture, different density and mechanical properties everywhere, resulting in defects such as cracks, damage, and incomplete cuts in the subsequent cutting process. Defects not only affect the appearance but also affect the electromagnetic performance, so the semi-finished products with these defects will be scrapped, which increases the production cost and reduces the production efficiency. Contents of the invention [0003] In order to overcome the deficiencies of the prior art, the i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/626C04B35/26
CPCC04B35/265C04B35/62605C04B2235/3244C04B2235/3279C04B2235/3281C04B2235/3284C04B2235/3298C04B2235/3418C04B2235/602
Inventor 陈诗煌甘智豪温礼栋倪春林周家容
Owner ZHONGSHAN DONGCHEN MAGNETIC ELECTRONICS PROD CO LTD
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