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A method for preparing diamond/copper composite materials combined with 3D printing technology

A technology of 3D printing and composite materials, which is applied in the field of metal matrix composite parts forming, can solve the problems of Diamond/Cu composite materials such as difficulty in machining, limitation of part shape complexity, difficulty in achieving complete infiltration, etc., to achieve infiltration The process is thorough, the bonding strength is improved, and the effect of overcoming infiltration is not easy

Active Publication Date: 2019-10-18
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since this method uses powder metallurgy molding technology to prepare diamond preforms, the density of the preforms is not uniform, and the complexity of the shape of the parts is also greatly limited.
At the same time, due to the lack of moisture between the diamond and Cu, it is difficult to achieve complete penetration even with various forms of pressurized infiltration techniques, often leaving a certain amount of pores, and even if the preform is degreased, there will still be a forming agent remaining in the diamond. The surface reduces the performance of the material, which is a fatal weakness for electronic packaging materials
In addition, the machining of Diamond / Cu composites with a high volume fraction in the matrix is ​​extremely difficult, which has also become a bottleneck for the practical application of this material.

Method used

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  • A method for preparing diamond/copper composite materials combined with 3D printing technology

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Embodiment 1: the Diamond / Cu composite material part that preparation diamond volume fraction is 70%

[0015] Step 1: Weigh 10g of diamond powder, 14.77g of Cr powder, and 30g of mixed salt NaCl-KCl (molar ratio NaCl:KCl=1:1), and mix them evenly with a powder mixer. The mixed powder was heated to 850 °C for 1.5 h in a rapid heating tube electric furnace, and an Ar atmosphere was introduced for protection during this period. The reaction product is cleaned, dried, and sieved to obtain surface-coated Cr 7 C 3 layer of diamond powder.

[0016] Step 2: Weigh the plated Cr 7 C 3 Layer 8g of diamond powder into 0.4L of SnCl 2 (30g / L) deionized aqueous solution for surface sensitization, and then placed in 0.4L of PdCl 2 (0.25g / L) deionized aqueous solution for surface activation. Finally, the treated diamond powder is subjected to electroless copper plating, and 0.592L of copper sulfate plating solution is prepared, wherein the formula of copper sulfate plating soluti...

Embodiment 2

[0019] Embodiment 2: the Diamond / Cu composite material part that preparation diamond volume fraction is 60%

[0020] Step 1: Weigh 10g of diamond powder, 29.54g of Cr powder, and 40g of mixed salt NaCl-KCl (molar ratio NaCl:KCl=1:1), and mix them evenly with a powder mixer. The mixed powder was heated to 900 °C for 1 h in a rapid heating tube electric furnace, and an Ar atmosphere was introduced for protection during this period. The reaction product is cleaned, dried, and sieved to obtain surface-coated Cr 7 C 3 layer of diamond powder.

[0021] Step 2: Weigh the plated Cr 7 C 3 Layer 8g of diamond powder into 0.4L of SnCl 2 (30g / L) deionized aqueous solution for surface sensitization, and then placed in 0.4L of PdCl 2 (0.25g / L) deionized aqueous solution for surface activation. Finally, the treated diamond powder is subjected to electroless copper plating, and 1.326L of copper sulfate plating solution is prepared, wherein the formula of copper sulfate plating solution...

Embodiment 3

[0024] Embodiment 3: the Diamond / Cu composite material part that preparation diamond volume fraction is 50%

[0025] Step 1: Weigh 10g of diamond powder, 44.31g of Cr powder, and 50g of mixed salt NaCl-KCl (molar ratio NaCl:KCl=1:1), and mix them evenly with a powder mixer. The mixed powder was heated to 950 °C for 0.5 h in a rapid heating tube electric furnace, and an Ar atmosphere was introduced for protection during this period. The reaction product is cleaned, dried, and sieved to obtain surface-coated Cr 7 C 3 layer of diamond powder.

[0026] Step 2: Weigh the plated Cr 7 C 3 Layer 8g of diamond powder into 0.4L of SnCl 2 (30g / L) deionized aqueous solution for surface sensitization, and then placed in 0.4L of PdCl 2 (0.25g / L) deionized aqueous solution for surface activation. Finally, the treated diamond powder is subjected to electroless copper plating, and 2.288L of copper sulfate plating solution is prepared, wherein the formula of copper sulfate plating soluti...

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Abstract

A method for preparing a diamond / copper composite material combined with 3D printing technology belongs to the field of diamond composite materials. The present invention adopts the salt bath coating technology to coat a layer of uniform Cr on the diamond surface. 7 C 3 Used to improve the wettability of diamond and copper, and then use the electroless plating method to continue on the Cr 7 C 3 Copper plating on the surface of the layer, by controlling the Cu in the plating solution 2+ content to control the thickness of the copper plating layer, thereby preparing a double-coated Cu-Cr 7 C 3 ‑Diamond powder. 3D printing technology is used to laser clad the double-coated diamond powder, and the copper-coated layer on the surface of the diamond particles is melted and bonded to each other to form a porous preform skeleton with a specific shape, and then put into the open-flap graphite mold to infiltrate copper through pressureless Liquid preparation of diamond / copper composite parts with complex shapes. This process can prepare composite materials with uniform structure and high density, and can also directly prepare diamond / copper composite parts with complex shapes, which solves the difficulty that diamond / copper composite materials are difficult to machine, and can be customized according to demand. .

Description

technical field [0001] The invention belongs to the forming technology of metal matrix composite material parts, and in particular provides a method for preparing Diamond / Cu (diamond / copper) composite material parts with complex shapes in combination with 3D printing technology. The preparation of customized, high-performance metal matrix composite parts has been realized. Background technique [0002] Diamond / Cu composite material is made of copper with good thermal conductivity and diamond with low thermal expansion coefficient and high thermal conductivity. Generally, the density of Diamond / Cu composite material is only 5.9g / cm 3 , while the thermal conductivity can reach 500W·m -1 ·K -1 At the same time, the thermal conductivity and thermal expansion coefficient of the composite material can be adjusted by controlling the volume fraction of the diamond reinforcement, so it is an ideal electronic packaging material. With the continuous deepening of the research on Diam...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F1/02B22F3/105B22F3/26C22C1/05C23C18/40B33Y10/00B33Y70/00
CPCC22C1/05C23C18/405B22F3/26B33Y10/00B33Y70/00B22F10/00B22F1/17B22F10/28B22F10/36B22F10/366Y02P10/25
Inventor 何新波潘彦鹏任淑彬吴茂曲选辉
Owner UNIV OF SCI & TECH BEIJING
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