Preparation method of uniform low-stress value cone-shaped charge cover
A liner and low-stress technology, applied in the field of preparation of conical liners with uniform low stress values, can solve problems affecting product quality stability, uneven distribution, etc., to ensure dimensional accuracy, surface quality, and utilization High, good product size consistency
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Embodiment 1
[0041](1) Preparation of blanks: Take the variable-wall-thick drug-mask whose internal shape is a double-cone structure as an example. The small cone angle at the top is 30°, the large cone angle is 60°, and the transition arc between the large cone angle and the small cone angle is R152mm; according to the theory of plastic forming and the principle of near-uniform plastic deformation, a 1mm gap is left on the outer surface of the medicine cover The machining allowance is designed with a φ20mm forming process boss on the cone top of the drug cover; UG and DEFORM software are used to simulate, analyze and optimize the forming process, and the volume of the blank is calculated, and the extruded T2 copper rod of φ90mm is selected as Raw materials, cutting and turning the outer surface to make a blank with a diameter of 88mm and a height of 55mm; the impurity element content of the T2 red copper rod is as shown in Table 1:
[0042] Table 1 Content of impurity elements in T2 coppe...
Embodiment 2
[0057] (1) Preparation of the blank: Take the equal-wall-thick liner whose internal shape is a single-cone structure as an example. The liner has a diameter of φ160mm, a height of 152mm, an inner cone depth of 138mm, a wall thickness of 4.2mm, and an inner cone angle of 60°. , according to the theory of plastic forming and the principle of near-uniform plastic deformation, a machining allowance of 0.8mm is left on the outer surface of the multi-pass extruded drug cover, and a φ15mm forming process boss is designed on the top of the drug cover. ;Use UG and DEFORM software to simulate the forming process, and calculate the volume of the billet, select the drawn T2 copper rod with a diameter of 50mm as the raw material, blank the material and turn the outer surface to make a billet with a diameter of 49mm and a height of 80mm.
[0058] (2) Homogenization heat treatment: heat the blank obtained in step (1) in a VQG-2500 intelligent temperature-controlled vacuum heat treatment furna...
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