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A flexible automatic welding system for communication tower boots

A technology of automatic welding and tower shoe flexibility, which is applied in the direction of welding equipment, welding equipment, auxiliary welding equipment, etc., to achieve a high degree of automation, reduce labor, and avoid welding quality problems

Active Publication Date: 2020-03-27
河北省机电一体化中试基地有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to solve the above problems, the present invention provides a system for intelligent assembly and welding of tower shoe steel plates, which can realize automatic assembly and welding of various types of tower shoes, has a high degree of automation, does not need frequent teaching, and reduces the labor of workers Quantity improves production efficiency and avoids welding quality problems caused by inaccurate manual assembly of steel plates

Method used

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  • A flexible automatic welding system for communication tower boots
  • A flexible automatic welding system for communication tower boots
  • A flexible automatic welding system for communication tower boots

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Embodiment Construction

[0030] Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0031] see Figure 1 to Figure 8 .

[0032] Explanation of symbols in the figure:

[0033]The first hard limit stopper 1, the profile base 2, the first track 3, the first rack 4, the first slider 5, the base 6, the second hard limit stopper 7, the first servo motor 8, the first Profile 9, second profile 10, vertical beam 11, beam 12, second rail 13, second rack 14, housing 15, cable drag chain 16, third profile 17, control box 18, third hard limit stopper Block 19, second servo motor 20, gripper 21, fourth hard limit block 22, inclined beam 23, feeding platform (24), bottom bracket 25, turning shaft 26, rotating platform 27, rotating shaft 28, welding Robot 29, the fifth hard limit block 30, the third rack 31, the third servo motor 32, gear 33, the sixth hard limit block 34, cylinder 35, the second slide block 36, the third track 37, Mountin...

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Abstract

The invention discloses a flexible automatic welding system for a tower foot of a communication tower and a control method thereof, and relates to the technical field of equipment manufacturing. The flexible automatic welding system for the tower foot of the communication tower comprises a plate taking robot, a positioning table, a positioner, a welding robot and an electrical control system; theplate taking robot comprises a ground rail mechanism, a vertical beam mechanism, a cross beam mechanism and a material taking mechanism; the positioner comprises a turning shaft, a rotating shaft, a rotating platform and a positioning device; and the electrical control system comprises an industrial personal computer, a PLC master station, a PLC slave station, a servo amplifier and a welding robotcontrol panel. The plate taking robot sequentially conveys tower foot plates placed on the positioning table to a tower foot bottom plate fixed on the rotating platform according to the assembly sequence of the tower foot, and the positioner is in linkage with the welding robot to carry out spot welding and then carry out full welding. According to the system, automatic assembling and welding ofthe tower feet with multiple types and different inclination angles can be realized, the labor amount of workers is reduced, and the welding quality and efficiency are improved.

Description

technical field [0001] The invention relates to a flexible automatic welding system for communication tower boots, in particular to a system for automatically assembling and welding communication tower boots, which belongs to the technical field of equipment manufacturing. Background technique [0002] The tower shoe of the communication tower is located at the bottom of the tower body. For towers of different heights, the steel plate assembly angle of the tower shoe is also different. The welding process of the tower shoe is spot welding after assembling the steel plates, and then full welding. Due to the large size of the iron tower shoe, the workload of splicing and full welding is very large, resulting in low production efficiency of the tower shoe. Some enterprises use welding robots to complete the full welding work, but the tower shoe welding is a small batch, multi-variety mechanical parts processing , Welding robots need frequent teaching, which increases the workl...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K37/00B23K37/047B23K37/04B23K31/02
CPCB23K31/02B23K37/00B23K37/0443B23K37/047
Inventor 庞增拴吴晶华张金辉
Owner 河北省机电一体化中试基地有限公司
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