Supercharge Your Innovation With Domain-Expert AI Agents!

A flexible interpenetrating network porous material that can be used for molding and its preparation method

A technology of interpenetrating network and porous material, which is applied in the field of flexible interpenetrating network porous material that can be used for molding and its preparation, and can solve the problem of non-reusable polymer materials for thermosetting resins.

Active Publication Date: 2020-06-26
INST OF WOOD INDUDTRY CHINESE ACAD OF FORESTRY
View PDF3 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In 2000, the European Union issued a guidance document (2000 / 53 / CE), which clearly pointed out that after the vehicle is scrapped, the reusable material must reach 85%. Thermosetting resin is a polymer material that cannot be reused. Currently, only Can be disposed of by deep burial or incineration
During the preparation process of the material, the wood fibers contain one or more of phenolic adhesives, melamine adhesives, and isocyanate adhesives, and the prepared composite material contains a large proportion of non-reusable thermosetting resins and a large amount of The hemp fiber, which brings environmental pollution and strong smell during the production process, prevents this composite material from being widely used in the automotive industry

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A flexible interpenetrating network porous material that can be used for molding and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0032] Describe in detail the preparation method of the flexible interpenetrating network porous material that can be used for molding in the present invention, and its main steps are as follows:

[0033] 1) Fiber extraction process: pulping wood, branch wood, small-diameter wood, etc. to obtain wood fiber; removing green and knots from 1-3 year old bamboo, soaking it in slaked lime solution, and taking out the bamboo slices after softening, beating, Rinse, roll with a rolling machine multiple times, comb to remove parenchyma, and finally obtain long bamboo fiber bundles, the length of which is 50mm-100mm; the moisture content of the two fibers is below 15wt.%.

[0034] Wherein, the slaked lime solution is a solution formed by dissolving quicklime in water, reacting and slaking, and the soaking time is 1 day to 2 months. Preferably, the mass ratio of quicklime to water is 1:9-6:4.

[0035] 2) The preparation process of the interpenetrating network fiber mat: loosen and disper...

Embodiment 1

[0040] Preparation of raw materials: pulp wood, branch wood, small-diameter wood, etc. to make wood fiber; remove green and knots from 1-3 year old bamboo, soak in slaked lime solution, and after the bamboo slices soften, take them out, beat them, wash them, and grind them. The press is pressed several times, the parenchyma is removed by carding, and finally long bamboo fiber bundles are obtained, and the length of the bamboo fiber bundles is 50mm-100mm; the moisture content of the two fibers is below 15wt.%.

[0041] Open the bamboo fiber and polypropylene fiber, and then mix the three fibers according to the mass ratio of wood fiber, bamboo fiber and polypropylene fiber at a ratio of 10%: 40%: 50%, pave, and crochet needles to form a flexible interpenetration Network porous material, the density of needle punching is required to be 50 thorns / cm 2 , the areal density of the flexible porous material obtained by acupuncture is 2200g / m 2 .

[0042] Then put the porous material...

Embodiment 2

[0044] The preparation of raw materials is the same as in Example 1.

[0045] Open the bamboo fiber and polypropylene fiber, and then mix the three fibers according to the mass ratio of wood fiber, bamboo fiber and polypropylene fiber at a ratio of 15%: 35%: 50%, pave, and crochet needles to form a flexible interpenetration Network porous material, the density of needle punching is required to be 50 thorns / cm 2 , the areal density of the flexible porous material obtained by acupuncture is 2200g / m 2 .

[0046] Then put the porous material into a molding machine for pre-compression at a temperature of 200°C for 2 minutes, then put the flexible material into a mold and cold-press to shape it to prepare a composite material for vehicles. The surface of the composite material is smooth and dense, and the static bending strength is 48MPa.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
lengthaaaaaaaaaa
lengthaaaaaaaaaa
limiting oxygen indexaaaaaaaaaa
Login to View More

Abstract

The invention relates to a flexible interpenetrating network porous material for mold pressing and a preparation method. The material is prepared through two steps of fiber extraction and interpenetrating polymer network fibrofelt preparation; the outer green of bamboos is removed, bamboo joints are removed, the obtained bamboos are soaked with a hydrated lime solution, after bamboo chips are softened, the bamboo chips are taken out, flapped, washed, repeatedly rolled by a rolling machine, and combined to remove parenchymatous tissue, and finally long bamboo fiber bundles are obtained; the long bamboo fiber bundles and polymer fiber are opened, scattered and mixed to be uniform, then, wood fiber, the long bamboo fiber bundles and the polymer fiber are mixed, air spreading is adopted to form a net, a needle machine is used for performing needling on the upper and lower faces of a three-dimensional net billet, and the flexible interpenetrating network porous material is obtained. The surface density of the flexible material is not larger than 2,200 g / m<2>, and the needling density of the upper and lower surfaces of the material is larger than 25 pieces / cm<2>. The development for thebamboo fiber industry can be promoted, the bamboo fiber is applied to the field of automobile composite materials, and the new thought is provided for solving the problem of national fiber application.

Description

technical field [0001] The invention relates to a flexible interpenetrating network porous material and a preparation method thereof, in particular to a flexible interpenetrating network porous material which can be used for molding and a preparation method thereof. Based on the molded flexible interpenetrating network porous material, the invention can apply the bamboo fiber to the field of composite materials for vehicles and promote the development of the bamboo fiber industry. Background technique [0002] The past decade is a period of rapid development of China's automobile industry, becoming the world's largest automobile production country. With people's emphasis on environmental protection and the arrival of a large number of car scrapping cycles, the degradability and environmental friendliness of auto parts has become a new focus of the development of my country's auto industry, just like developed countries in Europe and the United States. European countries wit...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): D04H1/4382D04H1/732D04H1/46D04H1/425D01C1/00D01B1/50
CPCD01B1/50D01C1/00D04H1/425D04H1/4382D04H1/46D04H1/732
Inventor 唐启恒郭文静
Owner INST OF WOOD INDUDTRY CHINESE ACAD OF FORESTRY
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More