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A kind of chemical milling paste for precision casting of single crystal superalloy and its preparation method and application

A technology for superalloys and precision castings, which is applied in the field of milling paste for single crystal superalloy precision castings and its preparation, can solve problems such as environmental and human damage, human body hazards, etc., and achieve the effects of increasing yield, easy control, and simple operation.

Active Publication Date: 2019-06-11
NORTHEASTERN UNIV LIAONING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among these chemical milling methods, hydrochloric acid is a very volatile acid, hydrofluoric acid is a very serious acid to the environment and human body, and under the condition of strong oxidizing acid, chromic anhydride will become a carcinogen, which is extremely harmful to the human body.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] A chemical milling paste for precision castings of single crystal superalloys, including sulfuric acid, FeCl 3 , MnO 2 , water and tetraethyl orthosilicate; among them, in the chemical milling paste of single crystal superalloy precision casting, it is a mixture of mixed aqueous solution and tetraethyl orthosilicate, and the mixed aqueous solution: tetraethyl orthosilicate=1:3 by volume ratio;

[0041] Among them, the mixed aqueous solution is sulfuric acid, FeCl 3 and MnO 2Aqueous solution of sulfuric acid, FeCl 3 and MnO 2 The contents of each component contained in the aqueous solution are respectively: the molar concentration of sulfuric acid is 9mol L -1 , FeCl 3 The molar concentration is 0.3mol L -1 , MnO 2 The mass concentration is 3.0g·L -1 , and the balance is water.

[0042] A preparation method of chemical milling paste for precision casting of single crystal superalloy, comprising the following steps:

[0043] Step 1: Prepare sulfuric acid, FeCl ...

Embodiment 2

[0056] A chemical milling paste for precision casting of single crystal superalloy, same as embodiment 1.

[0057] A preparation method of chemical milling paste for precision casting of single crystal superalloy, same as embodiment 1.

[0058] An application of chemical milling paste for single crystal superalloy precision castings, which is the chemical milling paste for single crystal superalloy precision castings to perform chemical milling on the partial surface of single crystal superalloy precision castings, the method of chemical milling is the same as that of embodiment 1, the difference lies in:

[0059] (1) Single crystal superalloy precision castings are as-cast DD32 precision casting blades and single crystal superalloy test pieces prepared by the same process and the same composition;

[0060] (2) The thickness of the single crystal superalloy test piece is reduced by 2.6 μm in total. Under this condition, the surface of the DD32 precision casting blade is about ...

Embodiment 3

[0063] A chemical milling paste for precision casting of single crystal superalloy, same as embodiment 1.

[0064] A preparation method of chemical milling paste for precision casting of single crystal superalloy, same as embodiment 1.

[0065] An application of chemical milling paste for single crystal superalloy precision castings, which is the chemical milling paste for single crystal superalloy precision castings to perform chemical milling on the partial surface of single crystal superalloy precision castings, the method of chemical milling is the same as that of embodiment 1, the difference lies in:

[0066] (1) Single crystal superalloy precision castings are as-cast DD5 precision casting blades and single crystal superalloy test pieces prepared by the same process and the same composition;

[0067] (2) The thickness of the single crystal superalloy test piece is reduced by 2.5 μm in total. Under this condition, the surface of the DD5 precision casting blade is about 1....

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Abstract

A chemical milling paste for single crystal high-temperature alloy precision castings and its preparation method and application, belonging to the field of surface milling technology. The single crystal high temperature alloy precision casting milling paste is a mixture of mixed aqueous solution and orthosilicate compounds. According to the volume ratio, mixed aqueous solution: orthosilicate compound = 1: (2~5); mixed aqueous solution: sulfuric acid is 9~18mol·L ‑1 ,FeCl 3 is 0.3~2.0mol·L ‑1 ,MnO 2 3.0~10.0g·L ‑1 . The preparation method is to prepare a mixed aqueous solution, add orthosilicate compounds and stir for 1 to 2 hours. It performs chemical milling on single crystal high temperature alloy precision castings and test pieces, and is especially suitable for chemical milling on the local surface of single crystal high temperature alloy precision castings. This single crystal high-temperature alloy precision casting milling paste has low volatility, good milling effect, and is relatively environmentally friendly. It is mainly used to remove the residual stress concentration layer caused by plastic deformation on the local surface of single crystal high-temperature alloy precision castings during the casting process. Effectively reduce recrystallization defects during subsequent heat treatment.

Description

technical field [0001] The invention relates to the technical field of surface chemical milling, in particular to a chemical milling paste for precision castings of single crystal superalloys and its preparation method and application. Background technique [0002] Nickel-based superalloy is a high-temperature structural material based on nickel, which has high room temperature strength and high temperature strength, excellent creep and fatigue resistance, good oxidation resistance and thermal corrosion resistance, good structural stability and Use reliability. Nickel-based superalloys are mainly used to manufacture the hottest parts of aviation jet engines and various industrial gas turbines, such as guide blades, working blades, turbine disks, etc. of the turbine part. It is also an irreplaceable material for high-temperature hot-end parts of rocket engines and gas turbines. [0003] In the past two decades, nickel-based superalloys have gone through several stages such ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23F1/04C23F1/28C30B29/52C30B33/10
CPCC23F1/04C23F1/28C30B29/52C30B33/10
Inventor 谢宏伟王锦霞江森尹华意宋秋实宁志强于凯
Owner NORTHEASTERN UNIV LIAONING