Efficient ultra-precise shear thickening and chemical synergy polishing method

An ultra-precision and high-efficiency technology, applied in the direction of grinding/polishing equipment, polishing compositions containing abrasives, manufacturing tools, etc., can solve the problems of unguaranteed processing, difficult part size and geometric shape accuracy, small range of processed materials, etc. problems, to achieve the effect of improving the certainty of removal, reducing the surface metamorphic layer, and improving the processing efficiency

Active Publication Date: 2018-09-21
HUNAN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, electrolytic polishing has the following disadvantages: it is more sensitive to surface order structure; it is difficult to maintain the accuracy of part size and geometry; there are spots on the workpiece surface after polishing
However, this kind of polishing liquid is only used to polish low-dielectric materials. The polishing quality of non-low-dielectric material workpieces is not good, and the range of processed materials is small; there is no control over the surface shape and precision of the workpiece, and the processing of surface shapes such as curved surface workpieces cannot be guaranteed. ; This invention has non-environmentally friendly substances such as chelating agents, azole film-forming agents and oxidants, and increases the processing links and costs of polishing waste liquid

Method used

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  • Efficient ultra-precise shear thickening and chemical synergy polishing method
  • Efficient ultra-precise shear thickening and chemical synergy polishing method
  • Efficient ultra-precise shear thickening and chemical synergy polishing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Such as figure 1 , figure 2 As shown, when the present invention is used for processing size: length * width * height 30mm * 30mm * 6mm silicon nitride material plane workpiece, its processing steps are as follows:

[0041] 1) The workpiece is fixed on the polishing fixed plate 31 of the implementation equipment, and three workpieces and their polishing processing system 29 are clamped at the same time, which is conducive to improving production efficiency.

[0042] 2) Configure high-efficiency shear thickening-chemical synergistic polishing fluid, and prepare the following components by mass percentage: polishing abrasive diamond (or SiO 2 , SiC) 15%, shear thickening reinforcement phase 25%, water 50% and green chemical environmental protection substances 10%; first, the polishing abrasive grains and shear thickening reinforcement phase are fully mixed in the mixer for 12 hours, then, Add the mixture of SiC and shear thickening enhancement phase to water, and stir ...

Embodiment 2

[0048] Such as image 3 As shown, when the present invention is used for processing dimension parameter and is: diameter 40mm, when the optical glass material concave surface workpiece of focal length 100mm, its operation steps are as follows:

[0049] 1) Fix the workpiece on the polishing fixed plate 31 of the implementation equipment, and clamp two workpieces and their polishing processing system 29 at the same time, which is beneficial to improve production efficiency.

[0050] 2) Configure high-efficiency shear thickening-chemical synergistic polishing fluid, prepare the following mass percentages of polishing micropowder cerium oxide 20%, shear thickening reinforcement phase 30%, water 45% and green chemical environmental protection substances 5%; first cerium oxide Mix well with the shear thickening enhancement phase in a mixer for 12 hours, then add the mixture of cerium oxide and shear thickening enhancement into water, and stir for a certain period of time to a unifor...

Embodiment 3

[0056] Such as Figure 4 As shown, when the present invention is used to process the convex optical glass with a diameter of 30mm and a focal length of 80mm, the steps are as follows:

[0057] 1) The workpiece is fixed on the polishing fixed plate 31 of the implementation equipment, and three workpieces and their polishing processing system 29 are clamped at the same time, which is conducive to improving production efficiency.

[0058] 2) Configure high-efficiency shear thickening-chemical synergistic polishing fluid, and prepare the following mass percentage of polishing micropowder Al 2 o 310%, shear thickening reinforcement phase 25%, water 39% and green chemical environmental protection substances 26%; Al 2 o 3 Mix well with the shear thickening enhancement phase in a mixer for 12 hours, then add the mixture into water and stir for a certain period of time until it reaches a uniform state, then mix in green chemical environmental protection substances at 25°C to make a ...

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Abstract

The invention discloses an efficient ultra-precise shear thickening and chemical synergy polishing method. The polishing method comprises the following steps that 1, workpieces are fixed on a polishing and fixing disc of implementation equipment; 2, an efficient ultra-precise shear thickening and chemical synergy polishing solution is prepared, specifically, the polishing solution comprises polishing abrasive particles or micro-powder, a shear thickening enhanced phase, water and green chemistry environment-friendly substances; 3, the prepared polishing solution is added into a dust cover, anda polishing solution circulating device is started, so that the polishing solution is supplied to the surfaces of the workpieces through polishing tools; and 4, driving devices and driving mechanismsare started, so that the polishing tools move relative to the workpieces, and the machining surfaces of the workpieces are polished. According to the polishing method, active constraint of the solution flow boundary and active control of the flow of the polishing solution and the synergy between shear thickening and the green chemistry are utilized, so that the machining efficiency and the machining precision are improved, and the types of machinable materials and the surface shape are increased.

Description

technical field [0001] The invention belongs to the technical field of ultra-precision machining, and in particular relates to a shear thickening-chemical synergistic polishing method. Background technique [0002] Polishing has always been the most important method of ultra-precision machining. Its main function is to reduce the surface roughness of the workpiece, remove the damaged layer, correct the surface shape error, and obtain the final processing means of high precision and high surface quality. Research and development of high-efficiency, high-quality, high-precision, and low-cost ultra-precision machining methods has always been one of the main directions of polishing technology development. In many application fields of science and technology, various hard and brittle or soft and brittle difficult-to-machine materials such as special optical glass, sapphire, silicon nitride, single crystal silicon, and lithium tantalate have appeared; in addition, the surface shap...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B1/00B24B57/00B24B41/06
CPCB24B1/00B24B41/06B24B57/00C09G1/02B24B37/015
Inventor 李敏唐成董婷黄振荣
Owner HUNAN UNIV OF SCI & TECH
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