High-hardness aluminum-made projection lamp support and processing method thereof

A processing method and technology for floodlights, which are applied to high-hardness aluminum floodlight brackets and their processing fields, can solve the problems of unsatisfactory mechanical strength, hardness and density of alloys, difficulty in industrialized production, and complicated preparation processes. Achieve the effect of improving corrosion resistance, inhibiting the formation of coarse grains, and improving comprehensive performance

Inactive Publication Date: 2018-10-09
宁波摩尔克斯灯杆技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Chinese invention patent (CN107739920A) discloses a light aluminum alloy material suitable for small-sized special-shaped parts and its processing method. Although the aluminum alloy products prepared by powder metallurgy have good wear resistance, the preparation process is complicated and the cycle is relatively short. long, it is difficult to achieve industrial production
Chinese invention patent (CN107739923A) discloses an Al-Mg-Si alloy with good usability, easy coating, and good processability. The alloy raw materials can be fully fused through the stage feeding method in the preparation process, which helps to improve the quality of the alloy. The plasticity and deformability of the material, but the mechanical strength, hardness and density of the obtained alloy are not ideal because the billet is not heat-treated

Method used

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  • High-hardness aluminum-made projection lamp support and processing method thereof
  • High-hardness aluminum-made projection lamp support and processing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025]A high-hardness aluminum floodlight bracket, which is made by smelting the following raw material components in mass percentage: manganese powder: 0.02%, silicon powder: 0.2%, titanium powder: 0.025%, cobalt powder : 0.1%, beryllium powder: 0.05%, potassium fluoroborate: 0.08%, the balance is aluminum powder and unavoidable impurities.

[0026] Weigh the raw materials according to the raw material components and mass percentages of the above-mentioned projection lamp bracket, melt manganese powder, silicon powder, titanium powder, cobalt powder, beryllium powder, potassium fluoroborate and aluminum powder into alloy liquid, and add Covering agent accounting for 1.5% of the total mass of the melt, wherein the covering agent is composed of the following mass percentage components SiO 2 : 50%, KCl: 25%, borax: 10%, cryolite: 15%;

[0027] Refining and degassing the alloy liquid at 740°C for 8 minutes;

[0028] The refined alloy liquid is poured into the mold to make a cas...

Embodiment 2

[0031] A high-hardness aluminum floodlight bracket, which is made by smelting the following raw material components in mass percentage: manganese powder: 0.03%, silicon powder: 0.3%, titanium powder: 0.035%, cobalt powder : 0.15%, beryllium powder: 0.08%, potassium fluoroborate: 0.1%, the balance is aluminum powder and unavoidable impurities.

[0032] Weigh the raw materials according to the raw material components and mass percentages of the above-mentioned projection lamp bracket, melt manganese powder, silicon powder, titanium powder, cobalt powder, beryllium powder, potassium fluoroborate and aluminum powder into alloy liquid, and add Covering agent accounting for 1.7% of the total mass of the melt, wherein the covering agent consists of the following mass percentage components SiO 2 : 52%, KCl: 23%, borax: 10%, cryolite: 15%;

[0033] Refining and degassing the alloy liquid at 745°C for 9 minutes;

[0034] The refined alloy liquid is poured into the mold to make a slab,...

Embodiment 3

[0037] A high-hardness aluminum floodlight bracket, which is made by smelting the following raw material components in mass percentage: manganese powder: 0.04%, silicon powder: 0.4%, titanium powder: 0.04%, cobalt powder : 0.17%, beryllium powder: 0.1%, potassium fluoroborate: 0.1%, the balance is aluminum powder and unavoidable impurities.

[0038] Weigh the raw materials according to the raw material components and mass percentages of the above-mentioned projection lamp bracket, melt manganese powder, silicon powder, titanium powder, cobalt powder, beryllium powder, potassium fluoroborate and aluminum powder into alloy liquid, and add Covering agent accounting for 2% of the total mass of the melt, wherein the covering agent consists of the following components in mass percent SiO 2 : 54%, KCl: 25%, Borax: 8%, Cryolite: 13%;

[0039] Refining and degassing the alloy liquid at 750°C for 10 minutes;

[0040] The refined alloy liquid is poured into the mold to make a billet, t...

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Abstract

The invention relates to a high-hardness aluminum-made projection lamp support and a processing method thereof and belongs to the technical field of lighting electrical appliance part process. The projection lamp support is prepared by melting the following raw material ingredients in mass percent: 0.02 to 0.08% of manganese powder, 0.2 to 0.8% of silicon powder, 0.025 to 0.08% of titanium powder,0.1 to 0.3% of cobalt powder, 0.05 to 0.20% of beryllium powder, 0.08 to 0.25% of potassium fluoborate and the balance of aluminum powder and unavoidable impurities. In a processing process, alloy liquid is purified by adding a covering agent, and hardness and corrosion resistance of alloy are improved by effective thermal treatment and degreasing electroplating.

Description

technical field [0001] The invention relates to a high-hardness aluminum floodlight bracket and a processing method thereof, belonging to the technical field of processing lighting electrical components. Background technique [0002] Floodlights, also known as spotlights, are lamps that specify that the illuminance on the illuminated surface is higher than that of the surrounding environment. Generally, it can be aimed at any direction and has structures that are not affected by climatic conditions. It is mainly used for large-area worksites, building outlines, stadiums, overpasses, monuments, parks and flower beds, etc. [0003] The floodlight bracket is used as the supporting part of the lamp body. The common brackets are short, long, straight, and curved. Different models can be selected according to different requirements. The main consideration of the floodlight bracket is whether the load capacity meets the requirements, and then the installation location. For some sp...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/02C22C21/00C22C1/03C22C1/06C22F1/04C22F1/043C23G1/22C25D3/04
CPCC22C1/026C22C1/03C22C1/06C22C21/00C22C21/02C22F1/04C22F1/043C23G1/22C25D3/04
Inventor 叶增辉
Owner 宁波摩尔克斯灯杆技术有限公司
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