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Silicon nitride-based composite ceramic material and microwave sintering preparation method thereof

A composite ceramic and silicon nitride-based technology, which is applied in the field of silicon nitride-based composite ceramic materials and their microwave sintering preparation, to achieve the effects of reducing internal temperature gradients, reducing production costs, and improving fracture toughness

Active Publication Date: 2018-10-19
NANJING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] In summary, the existing microwave sintering process of silicon nitride ceramics needs to be improved, and the mechanical properties of the prepared silicon nitride ceramics still need to be improved.

Method used

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  • Silicon nitride-based composite ceramic material and microwave sintering preparation method thereof
  • Silicon nitride-based composite ceramic material and microwave sintering preparation method thereof

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Embodiment 1

[0024] A silicon nitride-based composite ceramic material and a microwave sintering method thereof, specifically: by mass percentage α-Si 3 N 4 75%, Y 2 o 3 3%, MgO 5%, Al 2 o 3 2%, (W, Ti) C 15% are carried out batching, and the mixed powder of preparation is medium with absolute ethanol, and silicon nitride ball is mill ball, puts into corundum ball mill tank and ball mills for 48 hours, and ball-to-material ratio is 7: 1. Add polyvinyl alcohol aqueous solution with a concentration of 3wt% 2 hours before the end of ball milling; dry and grind after ball milling, and pass through a 100-mesh sieve, and dry-press the sieved powder at a pressure of 150 MPa. 3 minutes; put the compact into the silicon carbide wafer auxiliary heating device and place it in the microwave sintering furnace, evacuate the furnace cavity into a vacuum state, and then pour in 0.11MPa nitrogen gas; turn on the microwave power supply for heating, at a rate of 20°C / min Heating rate Heat the sample to...

Embodiment 2

[0026] A silicon nitride-based composite ceramic material and a microwave sintering method thereof, specifically: by mass percentage α-Si 3 N 4 68%, Y 2 o 3 5%, MgO 3%, Al 2 o 3 4%, (W, Ti) C 20% are carried out batching, the mixed powder of preparation is medium with absolute ethanol, and silicon nitride ball is mill ball, puts into corundum ball mill tank and ball mills for 48 hours, and ball-to-material ratio is 7: 1. Add polyvinyl alcohol aqueous solution with a concentration of 5wt% 2 hours before the end of ball milling; dry and grind after ball milling, pass through a 100-mesh sieve, and dry-press the sieved powder at a pressure of 200 MPa, hold the pressure 3 minutes; put the green compact into the silicon carbide wafer auxiliary heating device and place it in the microwave sintering furnace, evacuate the furnace cavity into a vacuum state, and then inject 0.11MPa nitrogen gas; turn on the microwave power supply for heating, at a rate of 25°C / min Heating rate Hea...

Embodiment 3

[0028] A silicon nitride-based composite ceramic material and a microwave sintering method thereof, specifically: by mass percentage α-Si 3 N 4 72%, Y 2 o 3 5%, MgO 5%, Al 2 o 32%, (W,Ti)C 15%, Ni1% for batching, the prepared mixed powder was mixed with absolute ethanol as the medium, silicon nitride balls were used as grinding balls, and put into a corundum ball mill jar for ball milling for 48 hours, the ball-to-material ratio 7:1, and add a polyvinyl alcohol aqueous solution with a concentration of 5wt% 2 hours before the end of ball milling; dry and grind after ball milling, and pass through a 100-mesh sieve, and dry press the sieved powder at a pressure of 150MPa , hold the pressure for 3 minutes; put the compact into the silicon carbide wafer auxiliary heating device and place it in the microwave sintering furnace, pump the furnace cavity into a vacuum state, and then pour in 0.12MPa nitrogen gas; turn on the microwave power supply for heating, at 30°C Heat the sam...

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Abstract

The invention discloses a silicon nitride-based composite ceramic material and microwave sintering preparation method thereof. The silicon nitride-based composite ceramic material comprises the following ingredients (by weight): 68-75% of alpha-Si3N4, 3-5% of Y2O3, 3-5% of MgO, 2-4% of Al2O3, 15-20% of (W, Ti)C, and 1-4% of Ni. By using a microwave medium as a heat source, under the protection ofnitrogen atmosphere, through optimization of technological parameters such as component ratio, sintering temperature, heat insulation time and the like, and by the adoption of a microwave sintering technology, the silicon nitride-based composite ceramic material is prepared at a high heating rate. The prepared ceramic material has high hardness and also has good toughness. Hardness of a sample with the greatest comprehensive properties reaches 17.27 + / -0.26 GPa, and toughness reaches 7.35+ / -0.57 MPa.m<1 / 2>.

Description

technical field [0001] The invention belongs to the technical field of microwave sintering materials, and relates to a silicon nitride-based composite ceramic material and a microwave sintering preparation method thereof. Background technique [0002] Silicon nitride ceramic is a kind of ceramic material with good wear resistance, strong thermal shock resistance and excellent mechanical properties, especially its excellent high temperature characteristics, even at 1300 ℃, it still has high strength, and can be used in aerospace Used parts, bearings, high-speed cutting tools and other fields. At present, silicon nitride ceramics are mostly prepared by traditional sintering methods, such as reaction sintering, pressureless sintering, gas pressure sintering, hot pressing sintering, hot isostatic pressing sintering, etc. However, there are many disadvantages in traditional sintering, such as high equipment and maintenance costs; the use of heat radiation and heat conduction hea...

Claims

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Application Information

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IPC IPC(8): C04B35/584C04B35/622C04B35/626C04B35/64
CPCC04B35/584C04B35/622C04B35/62605C04B35/64C04B2235/3206C04B2235/3217C04B2235/3225C04B2235/3843C04B2235/3847C04B2235/405C04B2235/6562C04B2235/6567C04B2235/96
Inventor 殷增斌徐伟伟陈明丹袁军堂汪振华
Owner NANJING UNIV OF SCI & TECH