Self-lubricating bearing filled with solid lubricating material and preparation method thereof

A technology of solid lubricating materials and self-lubricating bearings, applied in shafts and bearings, bearing components, lubricating compositions, etc., can solve problems such as poor elastic-plasticity, difficulty in mounting, and increased manufacturing costs, and achieve excellent lubricating performance and temperature resistance , good friction and wear characteristics, and the effect of improving production efficiency

Active Publication Date: 2021-03-26
唐山中茂科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For the embedding of PTFE-type solid lubricating posts, on the one hand, due to the low dimensional accuracy of the drilling of the shaft sleeve, the hole diameter error is large. If the hole diameter is too large, the lubricating post will fall off, and if the hole diameter is too small, it will be difficult to insert; for graphite Type solid lubricating column, due to its poor elasticity and plasticity, excessive hammering force will cause surface or overall cracks, resulting in increased manufacturing costs

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] A self-lubricating bearing filled with solid lubricating material. A through hole accounting for 40% of the total surface area of ​​the metal base is pre-processed on a steel-based or copper-based metal base. Fillers are placed in the holes. After aging and curing, the two Those combined into a whole self-lubricating bearing; the filling is composed of the following components according to the mass percentage ratio: 30% binder, 60% solid lubricating material, 10% curing agent; the hardness of the copper-based self-lubricating bearing matrix is ​​higher than 200HB.

[0046] (1) Weigh the materials used in the binder formula of self-lubricating bearings filled with solidified lubricating materials by weight percentage, phosphoric acid (analytical pure, relative molecular mass 98.00, H 3 PO 4 The content is not less than 85.0%; produced by Tianjin Yongda Chemical Reagent Co., Ltd.) and aluminum hydroxide (analytical pure, molecular weight 78.00; developed by Tianjin Guang...

Embodiment 2

[0059] A self-lubricating bearing filled with solid lubricating material. A through hole accounting for 30% of the total surface area of ​​the metal base is pre-processed on a steel-based or copper-based metal base. Fillers are placed in the holes. After aging and curing, the two Those are combined into a whole self-lubricating bearing; the filler is made up of the following components according to the mass percentage ratio: 35% binder, 50% solid lubricating material, and 15% curing agent.

[0060] The hardness of the steel-based self-lubricating bearing matrix is ​​30-40HRC; the hardness of the copper-based self-lubricating bearing matrix is ​​higher than 200HB.

[0061] (1) Weigh the materials used in the binder formula of self-lubricating bearings filled with solidified lubricating materials according to weight percentage, mix phosphoric acid and aluminum hydroxide (mass ratio 3.41:1) evenly in proportion and let stand for 1h , take 60% phosphoric acid and aluminum hydroxid...

Embodiment 3

[0068] A self-lubricating bearing filled with solid lubricating material. A through hole accounting for 25% of the total surface area of ​​the metal base is pre-processed on the steel base or copper base metal base, and a filler is placed in the hole. After aging and curing treatment, the two Those are combined into a whole self-lubricating bearing; the filling is composed of the following components in proportion by mass percentage: 30% binder, 55% solid lubricating material, and 15% curing agent. The hardness of steel-based self-lubricating bearing matrix is ​​30-40HRC.

[0069] (1) Weigh the materials used in the binder formula of self-lubricating bearings filled with solidified lubricating materials according to weight percentage, mix phosphoric acid and aluminum hydroxide (mass ratio 3.41:1) evenly in proportion and let stand for 1h , take 60% phosphoric acid and aluminum hydroxide mixed solution and 40% polyurethane modified epoxy resin and mix them in proportion, and pr...

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Abstract

The invention relates to the field of self-lubricating bearings, and in particular relates to a self-lubricating bearing filled with a solidified solid lubricating material and a preparation method thereof. A hole is pre-processed on a metal substrate, the hole is filled with a filler, after aging and curing treatment, the hole and the filler are combined into a whole as the self-lubricating bearing; the filler is prepared from the following components: 30%-35% of a binder, 50% to 60% of a solid lubricating material, and 10% to 15% of a curing agent. The filler is prepared into viscous paste at room temperature, filled into the hole of the self-lubricating bearing, allowed to stand at room temperature for more than 8 hours, placed in a vacuum drying oven, subjected to heat curing treatment, and then cooled to room temperature in a furnace. The solid lubricating material is firmly bonded in the hole of the substrate of the bearing, and the solid lubricating material has good uniformityand compactness. At high temperature of 400DEG C, the solid lubricating material can still be stable for a long time without melting or falling off in the hole of the substrate of the bearing.

Description

technical field [0001] The invention relates to a sliding bearing mainly used in food, textile, chemical industry, metallurgy, coal, water conservancy, transportation and other industries, in particular to a self-lubricating bearing filled with solid lubricating material and a preparation method thereof. Background technique [0002] Due to the limitation of friction characteristics, ordinary liquid lubricated bearings cannot meet the requirements of special working conditions such as high temperature, heavy load, high dust, difficult or impossible to lubricate, and self-lubricating technology bearings can achieve oil-free lubrication, completely breaking through the limitations of grease lubrication . The bushing materials of embedded self-lubricating bearings are generally steel-based, copper-based, zinc-based and composite non-metallic materials. Steel-based and copper-based self-lubricating bearings are widely used due to their low cost and excellent tribological proper...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16C33/10F16C33/14B23P15/00C10M161/00C10N30/06C10N30/08C10N40/02
CPCB23P15/00B23P15/003C10M161/00C10M2201/041C10M2201/062C10M2201/065C10M2201/085C10M2209/101C10M2215/06C10M2217/045C10N2030/06C10N2030/08C10N2040/02F16C33/1095F16C33/14
Inventor 何丽娜张好强赵鑫刘东山肖景金李强
Owner 唐山中茂科技有限公司
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