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Cardanol-modified poly(ethylene 2,6-naphthalate) (PEN) and preparation method thereof

A technology of ethylene naphthalate and dimethyl naphthalate, which is applied in the field of cardanol-modified polyethylene-2,6-naphthalene dicarboxylate and its preparation, can solve the problem of 2,6- Higher purity requirements for naphthalene dicarboxylic acid, inability to obtain high-molecular-weight PEN polyester, low average product price and low profit margin, etc., to achieve the effects of avoiding fluctuations in the reaction system, shortening production time, and improving heat resistance

Active Publication Date: 2018-12-11
SHENYANG JIANZHU UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In 2016, the export volume of China's PET bottle flakes rebounded, but the anti-dumping incident continued to escalate, resulting in a decline in the competitive advantage of export prices, serious product homogeneity, and vicious price competition among domestic manufacturers, resulting in record low average product prices and profit margins
The direct esterification method has fewer steps, no methanol by-products, and higher product viscosity. However, the direct esterification method has higher requirements on the purity of 2,6-naphthalene dicarboxylic acid. If the purity cannot reach more than 99%, high molecular weight PEN cannot be obtained. polyester
2,6-naphthalene dicarboxylic acid is insoluble in most solvents, and it is not easy to melt, and it will decompose above 300°C, making it difficult to purify, which makes industrial production difficult
In the transesterification method, due to the presence of residual methyl ester groups, it is necessary to prolong the reaction time and increase the reaction temperature to obtain PEN polyester with a sufficiently high viscosity, which will bring about problems such as increased side reactions and increased costs.

Method used

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  • Cardanol-modified poly(ethylene 2,6-naphthalate) (PEN) and preparation method thereof
  • Cardanol-modified poly(ethylene 2,6-naphthalate) (PEN) and preparation method thereof
  • Cardanol-modified poly(ethylene 2,6-naphthalate) (PEN) and preparation method thereof

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specific Embodiment approach 1

[0042] Specific embodiment one: A cardanol-modified polyethylene-2,6-naphthalene dicarboxylate resin of the present embodiment is prepared by dimethyl 2,6-naphthalene dicarboxylate, ethylene glycol, and cardanol through ester It is prepared by exchange reaction and condensation polymerization; the molar ratio of dimethyl 2,6-naphthalene dicarboxylate to ethylene glycol is 1: (1.9-2.5); the amount of cardanol is 2,6-naphthalenedi 1%-10% of the mass of dimethyl formate; the total amount of catalyst used is 4×10 -4 mol / mol-8×10 -4 mol / mol 2,6-dimethyl naphthalene dicarboxylate, wherein the molar ratio of main catalyst anhydrous zinc acetate and auxiliary catalyst nano-titanium dioxide is (5-10):1. The steps included in the preparation method of the present embodiment are as follows: figure 1 Shown: A certain proportion of dimethyl 2,6-naphthalene dicarboxylate and ethylene glycol undergo transesterification under the action of a catalyst. After a certain period of normal pressu...

specific Embodiment approach 2

[0045] Specific implementation mode two: as figure 2 As shown, the difference between this embodiment and the first embodiment is that ethylene glycol is added to the reaction system after the transesterification reaction between dimethyl 2,6-naphthalene dicarboxylate and cardanol. Others are the same as the specific embodiment one, the chemical reaction equation of the present embodiment is:

[0046]

[0047] The present invention will be described in further detail below in conjunction with specific examples, and these examples should not be construed as limiting the scope of protection claimed by the present invention.

Embodiment 1

[0049] A preparation method of cardanol-modified polyethylene-2,6-naphthalene dicarboxylate, comprising the following steps:

[0050] (1) Preparation of Nano Titanium Dioxide Ethylene Glycol Suspension

[0051] Fully disperse 0.0106g nano-titanium dioxide in 2.12mL ethylene glycol to obtain nano-titanium dioxide ethylene glycol suspension, set aside;

[0052] (2) Preparation of 2,6-ethylene glycol naphthalate

[0053] Add 244 grams of dimethyl 2,6-naphthalene dicarboxylate into the reaction vessel, blow in nitrogen, heat the temperature to 165°C, wait until it is completely melted, add nano-titanium dioxide ethylene glycol suspension with 0.0106 g of nano-titanium dioxide dispersed by ultrasonic , after adding 109 ml of ethylene glycol, and then adding 0.1222 g of anhydrous zinc acetate, the temperature of the reaction vessel was raised to 195°C, and after transesterification for 3 hours, ethylene glycol 2,6-naphthalene dicarboxylate was obtained;

[0054] (3) polycondensati...

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Abstract

The invention relates to cardanol-modified poly(ethylene 2,6-naphthalate) (PEN) and a preparation method thereof, belonging to the field of high molecular materials and synthesis. The method comprisesthe following steps: taking poly(ethylene 2,6-naphthalate) as a raw material, adding ethylene glycol and cardanol, taking anhydrous zinc acetate as a main catalyst and nano titanium dioxide as an auxiliary catalyst to perform ester exchange and polycondensation reaction, and depressurizing by stages after polycondensation to obtain the cardanol-modified poly(ethylene 2,6-naphthalate). A phenolichydroxyl group in cardanol participates in ester exchange reaction to form an end-capping structure of PEN polyester, unsaturated double bonds generate crosslinking in the process of thermal forming,and the heat resistance of the PEN polyester is improved. By introducing the cardanol, the dosage of expensive PEN can be reduced, the required production time for obtaining PEN polyester with excellent enough performance is shortened, and the cost is lowered when the performance is improved simultaneously.

Description

technical field [0001] The invention belongs to the technical field of polymer materials and their synthesis, and in particular relates to cardanol-modified polyethylene-2,6-naphthalene dicarboxylate and a preparation method thereof. Background technique [0002] Since 1998, the pattern of the world's polyester industry has undergone tremendous changes. Europe and the United States have shifted from polyester fiber production to new technology and new products to develop new markets for polyester products. Asia has imported polyester Fiber turned to become the world's largest polyester production base. In 2015, China's polyester production capacity has increased to 47.58 million tons, and the overcapacity situation is serious. At the same time, under the influence of the weak global economy and the anti-dumping investigations in Europe and the United States, China's polyester product exports have fallen sharply. In the same year, China's polyester bottle flake exports The t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G63/91C08G63/189C08G63/78
CPCC08G63/189C08G63/78C08G63/916
Inventor 于云武刘运学刘长威梁廉洁孙小巍牛晚扬
Owner SHENYANG JIANZHU UNIVERSITY
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