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High-gloss thermosensitive paper and a manufacturing process thereof

A manufacturing process and technology of thermal paper, applied in special paper, paper, papermaking, etc., can solve the problems of limited contribution to the gloss of the color-emitting layer, difficulty in achieving high gloss performance, affecting the clarity of thermal printing, etc. Satisfy the printing ink absorption, the thermal printing effect is beautiful, and the effect of ensuring high gloss effect

Inactive Publication Date: 2019-01-01
JIANGSU WANBAO RUIDA HI TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Generally, calcined kaolin is used for the base coat or mixed with hollow balls. Due to the high proportion of calcined kaolin and less adhesive, the primer of the base coat is not fine enough, which is not conducive to the improvement of the final gloss; In addition to organic components such as coloring agent, color developer, sensitizer, etc., a part of light calcium, silica, washed kaolin and other fillers with certain absorption capacity and relatively low wear value are also used. Generally, latex and PVA are used as adhesives. The proportion of the total amount of adhesive is generally not more than 10% of the total dry weight, and the solid content of the general coating is within 30%, so the contribution of the chromogenic layer to the gloss is also limited; the coating of the top coating protective layer The amount generally does not exceed 2g / m 2 , too high will affect the definition of thermal printing, and the thin coating thickness is not conducive to the improvement of gloss; in the process of top coating protective layer coating, because it needs to adapt to the ink absorption and drying in the printing process, a large amount of light calcium is generally used, etc. Inorganic fillers, or adding a certain amount of silica, silica will produce a matting effect, the use of a large amount of fillers makes the proportion of adhesives unable to reach a sufficient amount, and it is difficult to achieve high gloss performance
Based on the above, the unfavorable factors such as low solid content, low coating weight, low adhesive dosage and the use of some matting fillers make it difficult for traditional heat-sensitive coatings to achieve high gloss performance

Method used

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  • High-gloss thermosensitive paper and a manufacturing process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] A manufacturing process of high-gloss thermal paper, comprising the steps of:

[0035] (1) Choose paper as the coating substrate, and the basis weight is 60g / m 2 , the smoothness of the coating surface is 50-80s;

[0036] (2) Configure the primer coating solution: add water to the primer tank, turn on the stirring device, add dispersant and high-gloss water-washed kaolin, adjust the pH value to 8.0-8.5, and disperse under high-speed conditions (dispersion disc Diameter and rotational speed should ensure that the edge line speed is 23-25m / s) and disperse for 60 minutes, then add hollow balls, water retaining agent, defoamer, styrene-butadiene latex, and continue stirring for 30 minutes under low-speed stirring conditions to form a primer coating liquid ready for use;

[0037] The primer coating solution is composed of the following raw materials in parts by weight: 0.8 parts of dispersant, 55 parts of high-gloss washed kaolin, 30 parts of hollow balls, 1.7 parts of wat...

Embodiment 2

[0044] A manufacturing process of high-gloss thermal paper, comprising the steps of:

[0045] (1) BOPP film is selected as the coating substrate, the surface of the substrate is smooth and matte, the coating surface is matte, the thickness is 70um, and the material density is 0.85g / cm 3 ;

[0046] (2) Configure the primer coating solution: add water to the primer tank, turn on the stirring device, add dispersant and high-gloss water-washed kaolin, adjust the pH value to 8.0-8.5, and disperse under high-speed conditions (dispersion disc Diameter and rotational speed should ensure that the edge line speed is 23-25m / s) and disperse for 60 minutes, then add hollow balls, water retaining agent, defoamer, acrylic latex, and continue stirring for 30 minutes under low-speed stirring conditions to form a primer coating solution stand-by;

[0047] The primer layer is composed of the following raw materials in parts by weight: 0.8 parts of dispersant, 18.7 parts of high-gloss washed ka...

Embodiment 3

[0054] A manufacturing process of high-gloss thermal paper, comprising the steps of:

[0055] (1) Use PET film as the coating substrate, the thickness of the material is 70um, and the density is 0.95g / cm3;

[0056] (2) Configure the primer coating solution: add water to the primer tank, turn on the stirring device, add dispersant and high-gloss water-washed kaolin, adjust the pH value to 8.0-8.5, and disperse under high-speed conditions (dispersion disc Diameter and rotational speed should ensure that the edge line speed is 23-25m / s) and disperse for 60 minutes, then add hollow balls, water retaining agent, defoamer, acrylic latex, and continue stirring for 30 minutes under low-speed stirring conditions to form a primer coating solution stand-by;

[0057] The primer layer is composed of the following raw materials in parts by weight: 0.8 parts of dispersant, 16.7 parts of high-gloss washed kaolin, 55 parts of hollow balls, 2 parts of water-retaining agent, 0.5 parts of defoam...

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Abstract

The invention relates to high-gloss thermosensitive paper and a manufacturing process thereof, wherein a base paper layer, a prime coat layer, a thermosensitive chromogenic layer and a top coating protection layer are sequentially arranged from bottom to top. The manufacturing process comprises: (1) selecting a coating substrate; (2) preparing a prime coat later coating liquid; (3) preparing a thermosensitive chromogenic layer coating liquid; (4) preparing a top coating protection layer coating liquid; and (5) respectively beating each coating liquid into the material grooves of a coating machine, sequentially coating a paper base material with a prime coat layer, a thermosensitive chromogenic layer and a top coating protection layer by using a metering rod coating method, discharging outof the machine, carrying out calendering, and sub-cutting to obtain the finished product, wherein the three layers are coated at one time. According to the present invention, the coating surface of the product has significant gloss, the gloss can reach 60-70% according to the different abilities of the calendering equipment during the processing, and after the product is printed, the thermosensitive color developing part is black and has bright light effect so as to achieve the beautiful thermosensitive printing effect.

Description

technical field [0001] The invention relates to the technical field of heat-sensitive paper, in particular to a high-gloss heat-sensitive paper and a manufacturing process thereof. Background technique [0002] Heat-sensitive materials are generally made by coating heat-sensitive functional coatings on the coating substrate. The most common coating substrate used is paper, which is the most versatile, and there are some special applications such as water or humid environments that are not suitable. When paper substrates are used, or the labels of some high-end products, etc., film substrate heat-sensitive materials such as BOPP and PET are usually used. [0003] So far, the heat-sensitive materials on the market are basically matt or semi-matt on the coating surface. The reason is that the end users have no specific requirements for the surface gloss of the product, and the reason is more because of the heat-sensitive material. The particularity of the coating and the low s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D21H27/00D21H19/82D21H19/40D21H19/44D21H21/54D21H21/06D21H21/12D21H21/28D21H19/20D21H19/14
CPCD21H27/00D21H19/14D21H19/20D21H19/40D21H19/44D21H19/82D21H21/06D21H21/12D21H21/28D21H21/54
Inventor 王道力亓华利钟亚伍唐宏磊
Owner JIANGSU WANBAO RUIDA HI TECH CO LTD
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