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Wear-resistant anti-skid tile and preparation method thereof

A technology of anti-skid and glaze slurry, which is applied in the field of wear-resistant anti-skid bricks and its preparation, can solve the problems of low crystal content, smudged printed patterns, and easy scratching of antique bricks, etc., so as to increase the content of crystals, improve anti-skid performance, and enrich The effect of the decorative effect

Inactive Publication Date: 2019-01-29
肇庆乐华陶瓷洁具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, when using inkjet printing decorative patterns, in order to make the decorative effect more obvious, the decorative pattern is usually protected by a transparent topcoat; however, this transparent topcoat often has several problems: 1. This transparent topcoat Generally, the crystal content is low, which makes the hardness of the brick surface too low, and its Mohs hardness is often around 5-6; this makes the antique brick very easy to scratch during installation; it is also easy to wear off the surface glaze after a period of use, grinding Dropping the decorative pattern will greatly affect the decorative effect; 2. The melting temperature of the surface glaze is reduced, making the surface of the antique brick brick too smooth, resulting in a decrease in the anti-skid performance of the brick surface; the risk is high; 3. In the subsequent production process, It is often necessary to polish the glazed surface, which not only causes a waste of raw materials, but also obtains difficult-to-handle polishing slag
[0003] On the other hand, inkjet inks are often mixed with a large amount of solvents in the formula in order to make the pattern adhesion strong, and these solvents will penetrate into the bottom glaze during the firing process, making the printed pattern smudged and reducing the yield

Method used

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preparation example Construction

[0037] The invention provides a preparation method of wear-resistant anti-skid bricks, comprising:

[0038] (1) Prepare body, bottom glaze slurry, protective glaze slurry, surface glaze slurry and inkjet ink respectively;

[0039] Wherein, there are no special restrictions on the specific formula of the green body and the raw materials used, and those skilled in the art can choose according to the corresponding production situation; preferably, the formula of the green body is adopted, and the thermal expansion coefficient of the green body is the same as that of the glaze of the present invention. Fit to ensure that glaze cracking defects do not occur.

[0040]Preferably, the bottom glaze glaze slurry in the present invention is prepared from the following raw materials in parts by weight: 50-55 parts of potassium feldspar, 12-15 parts of calcined alumina, 8-12 parts of kaolin, 5-7 parts of calcined kaolin, 12-15 parts of quartz, 3-5 parts of calcined talc, 3-5 parts of woll...

Embodiment 1

[0076] (1) preparing green body, bottom glaze slurry, protective glaze slurry, surface glaze slurry, inkjet ink and glitter particle slurry respectively;

[0077] Bottom glaze glaze paste formula: 55 parts of potassium feldspar, 12 parts of calcined alumina, 8 parts of kaolin, 5 parts of calcined kaolin, 12 parts of quartz, 5 parts of calcined talc, 5 parts of wollastonite, 5 parts of zirconium silicate; The chemical composition of the glaze slurry is: SiO 2 58.68%, Al 2 o 3 25.33%, Fe 2 o 3 0.1%, TiO 2 0.15%, CaO 0.87%, MgO 0.81%, K 2 O 6.5%, Na 2 O 0.5%, ZrO 2 1.5%; the balance is impurities. The 325-mesh sieve of the bottom glaze is 0.55%, the specific gravity is 1.85g / mL, and the flow rate is 35 seconds.

[0078] The protective glaze paste formula is: 25 parts of potassium feldspar, 20 parts of calcined kaolin, 3 parts of calcined zinc oxide, 15 parts of barium carbonate, 9 parts of calcined talcum powder, and 10 parts of calcined alumina; the chemical composi...

Embodiment 2

[0094] (1) preparing green body, bottom glaze slurry, protective glaze slurry, surface glaze slurry, inkjet ink and glitter particle slurry respectively;

[0095] Bottom glaze glaze paste formula: 52 parts of potassium feldspar, 14 parts of calcined alumina, 10 parts of kaolin, 6 parts of calcined kaolin, 13 parts of quartz, 5 parts of calcined talc, 4 parts of wollastonite, 8 parts of zirconium silicate; The chemical composition of the glaze slurry is: SiO 2 57.48%, Al 2 o 3 27.44%, Fe 2 o 3 0.1%, TiO 2 0.18%, CaO 0.77%, MgO 0.8%, K 2 O 5.65%, Na 2 O 0.75%, ZrO 2 1.45%; the balance is impurities. The bottom glaze has a 325 mesh sieve residue of 0.53%, a specific gravity of 1.85g / mL, and a flow rate of 32 seconds.

[0096]The protective glaze paste formula is: 28 parts of potassium feldspar, 17 parts of calcined kaolin, 4 parts of calcined zinc oxide, 16 parts of barium carbonate, 7 parts of calcined talcum powder, and 8 parts of calcined alumina; the chemical com...

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Abstract

The invention discloses a preparation method of a wear-resistant anti-skid tile. The preparation method comprises the following steps: sequentially preparing bottom glaze, protecting glaze, decorationpatterns and surface glaze on the surface of a green body, and then carrying out drying and firing to obtain a wear-resistant anti-skid tile finished product. According to the invention, surface glaze application is carried out at least twice, and the glaze applying amount on the surface of the ceramic tile green body is effectively improved through a mode of applying the protecting glaze, so that wear resistance of the surface of the ceramic tile is improved, and the Moh's hardness of the surface of the ceramic tile provided by the invention is larger than or equal to 7; on the other hand, an anti-skid effect of the ceramic tile is achieved through the special glaze, and the friction coefficient of the ceramic tile provided by the invention is larger than or equal to 0.8.

Description

technical field [0001] The invention belongs to the field of ceramic brick preparation, in particular to a wear-resistant anti-skid brick and a preparation method thereof. Background technique [0002] Antique brick is a kind of brick with antique effect glaze, which is generally stoneware or porcelain. The glazed surface of antique bricks is unique and often has a classical flavor, which is a popular product among consumers. In order to enrich the types of antique bricks, the process of applying base glaze-ink-jet printing-applying glaze is currently used for production; ink-jet printing greatly improves the diversity of decorative patterns, making the types of antique bricks more diverse. However, when using inkjet printing decorative patterns, in order to make the decorative effect more obvious, the decorative pattern is usually protected by a transparent topcoat; however, this transparent topcoat often has several problems: 1. This transparent topcoat Generally, the cr...

Claims

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Application Information

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IPC IPC(8): C04B41/89C03C8/00
CPCC03C8/00C04B41/52C04B41/89C04B41/5022C04B41/4535C04B41/5024
Inventor 谢岳荣霍振辉徐鹏飞钟鹏胡巧丽徐鑫
Owner 肇庆乐华陶瓷洁具有限公司
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