Auxiliary laser repeating punching method and device for ceramics based on static solution

A laser and solution technology, which is applied in laser welding equipment, welding equipment, metal processing equipment, etc., can solve the problems of large surface residual stress, roundness of inner holes in the recasting layer, and increased cost, so as to reduce micro-cracks on the hole wall and eliminate Inner hole taper, the effect of reducing energy loss

Pending Publication Date: 2019-02-26
GUANGXI UNIV
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing laser drilling technology cannot be used well in the processing of non-metallic materials such as ceramics with poor ductility and low thermal conductivity. For example, when laser drilling non-metallic materials such as ceramics in air, the taper of the hole is relatively Large, and the thermal conductivity of non-metallic materials such as ceramics is small, the residual stress on the surface is large, and microscopic defects such as large taper, cracks, slag, and recasting layers are prone to occur, and the roundness of the inner hole is reduced, resulting in poor drilling quality.
Although there are also many auxiliary means in the existing methods to optimize the process parameters of laser drilling, such as: ultrasonic waves, low (high) pressure water jets, chemical reagents, dynamic aqueous solutions and other auxiliary means, some of them can be better solved. The above-mentioned problems have produced many new problems and requirements at the same time. For example, when using auxiliary means such as ultrasonic waves and low (high) pressure water jets, the required equipment requirements are too high and the cost increases, while using chemical reagents, dynamic aqueous solutions, etc. When using auxiliary means, it increases the cost of equipment transformation and the difficulty of actual operation, and will cause adverse effects on the environment

Method used

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  • Auxiliary laser repeating punching method and device for ceramics based on static solution
  • Auxiliary laser repeating punching method and device for ceramics based on static solution
  • Auxiliary laser repeating punching method and device for ceramics based on static solution

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Experimental program
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Effect test

Embodiment 1

[0041] A method based on static solution-assisted ceramic laser repetitive drilling, comprising the following steps:

[0042] (1) Workpiece pretreatment: After grinding and polishing the surface of the workpiece to be processed, it is cleaned with absolute ethanol and acetone, and then the workpiece to be processed is fixed on the workpiece fixture of the punching device;

[0043] (2) Focus adjustment: The workpiece to be processed is lowered and immersed in the cooling liquid of the solution tank through the lifting device set on the workpiece fixture, the defogging fan is turned on, and the ball screw under the workbench is adjusted to align the laser with the workpiece to be processed;

[0044] (3) Drilling: adjust the defocus amount from the laser to the workpiece to be 0, adjust the pulse width of the laser to 0.5ms, adjust the frequency to 20Hz, turn on the laser, and the laser beam generated by the laser directly acts on the surface of the workpiece to be processed. Dri...

Embodiment 2

[0047] Change the pulse width and frequency of the laser in Embodiment 1 to 1.5 ms and 100 Hz respectively, and other steps and operations are consistent with Embodiment 1.

Embodiment 3

[0049] Change the pulse width and frequency of the laser in Embodiment 1 to 1.0 ms and 70 Hz respectively, and other steps and operations are consistent with Embodiment 1.

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Abstract

The invention discloses an auxiliary laser repeating punching method for ceramics based on a static solution. The method comprises the steps that a fixing workpiece is soaked in a cooling solution ofa solution groove, the defocus amount of a laser to the to-be-processed workpiece is adjusted to 0, then a mist removal device and a laser emitter are started for primary punching, after primary punching, the defocus amount of the laser is adjusted to a negative value, secondary punching is conducted, and after secondary punching, the to-be-processed workpiece is taken out for cleaning. The invention further a laser repeating punching device. The device comprises a laser system, a mist removal fan, a machine tool working table, the solution groove, a workpiece clamp, a machine tool base and areflection mirror. According to the method and device, through the cooking and flushing effect of the static cooling solution and a laser repeating punching mode, processing cracks are reduced, the hole taper is lowered, the hole roundness is improved, and the effect of slag attachment and a recasting layer is reduced. Therefore, the punching quality is improved, the device is suitable for being transformed on the basis of existing equipment, simple in structure, easy to implement and low in cost, and the implementation method is simple.

Description

technical field [0001] The invention belongs to the field of laser processing, and in particular relates to a static solution-assisted laser repetitive drilling method and device for ceramics. Background technique [0002] Alumina ceramics is one of the most widely used ceramic materials in the world. It is the most widely used material in the fields of electronics and biology. However, the characteristics of poor thermal shock resistance and low fracture toughness of alumina ceramics make it suitable for traditional machinery. Processing is especially difficult. [0003] With the continuous development of science and technology, the application field and scale of laser drilling technology are becoming more and more extensive, but its processing technology still needs to be continuously improved. Therefore, relevant domestic researchers and institutions are committed to theoretical and practical research on laser drilling. Research. However, the existing laser drilling tec...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/60B23K26/70B23K26/122B23K26/382B23K26/064
CPCB23K26/60B23K26/0643B23K26/122B23K26/1224B23K26/382B23K26/70B23K26/703
Inventor 胡珊珊熊飞翔李光亮汤宏群
Owner GUANGXI UNIV
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