Preparation method of composite coating for long-side copper plate of continuous casting mold
A continuous casting crystallizer and composite coating technology, which is applied in coating, metal material coating process, molten spraying, etc., can solve the problems of high cost, deformation of copper plate, complicated manufacturing process, etc., and achieve improved service life and copper plate The effect of small deformation and high bonding strength
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[0016] example figure 1 As shown, the preparation method of the composite coating of the long-side copper plate of the continuous casting mold of the present invention comprises the following steps:
[0017] Step 1: Machining the surface of the long-side copper plate 1 of the continuous casting mold, removing the original coating or fatigue layer, and processing it into a surface to be sprayed;
[0018] Step 2, using acetone for degreasing treatment on the surface to be sprayed of the long-side copper plate 1, and using organic solvent, lye, acetone, and alcohol for cleaning and activation treatment;
[0019] Step 3, sandblasting the surface to be sprayed on the long-side copper plate 1, and the surface roughness after the sandblasting is controlled at Ra6-8;
[0020] Step 4: Thermally spray a low-stress coating 2 on the surface to be sprayed of the long-side copper plate 1. The material of the low-stress coating 2 is nickel-based alloy powder, wherein: C content ≤ 0.08w%, Cr...
Embodiment 1
[0026] The surface of the long-side copper plate substrate of the mold is machined to remove the original coating or fatigue layer, and then processed into the surface to be sprayed, and the surface of the substrate is degreasing and sandblasted. C, 2.5% Cr, 1.5% Si, 2.5% B, and Ni balance, the entire surface of the long-side copper plate to be sprayed is sprayed by supersonic spraying, and the coating thickness is 0.24mm, and then the long-side copper plate is distanced from the upper mouth. One-third and below parts are sprayed. This spraying uses low-stress powder material with 30% WC powder as the working coating material to form the coating thickness and gradually increase the coating thickness from top to bottom to 0.2-0.6 mm; then in N 2 The long-side copper plate is heat-treated under the conditions of gas shielding and 700-1100 ℃, so that the composite structural coating and the copper plate substrate can be metallurgically combined, and the surface is machined to the...
Embodiment 2
[0028] The surface of the long-side copper plate substrate of the mold is ground, and the surface of the substrate to be sprayed is degreasing and sandblasted. With 1.2% B and Ni allowances, the entire surface of the long-side copper plate to be sprayed is sprayed by supersonic spraying with a coating thickness of 0.18mm, and then the long-side copper plate is sprayed from a quarter of the distance from the upper mouth to the lower end. First, add 15% Cr to the low stress powder material 2 C 3 The powder is used as the working coating material to form the coating thickness and gradually increase the coating layer from top to bottom to 0.1~0.4mm; then spray the lower third part of the long side copper plate, using low stress powder material to add 35% Weight percent Cr 2 C 3 The powder is used as the working layer material, and the thickness of the formed coating gradually increases from top to bottom to 0.2-0.4mm; 2 The long-side copper plate is heat treated under the cond...
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