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Preparation method of composite coating for long-side copper plate of continuous casting mold

A continuous casting crystallizer and composite coating technology, which is applied in coating, metal material coating process, molten spraying, etc., can solve the problems of high cost, deformation of copper plate, complicated manufacturing process, etc., and achieve improved service life and copper plate The effect of small deformation and high bonding strength

Active Publication Date: 2022-08-05
SHANGHAI BAOSTEEL IND TECHNOLOGICAL SERVICE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are few application cases of thermal spraying technology in the long side copper plate of continuous casting crystallizer. Thermal spraying problem, but due to the large stress of a single coating, the deformation of the copper plate is serious, which affects the later on-site installation. At the same time, the corrosion resistance and thermal conductivity of the top coating on the copper plate are relatively poor, which reduces the service life of the copper plate
Another Chinese patent application (CN104759596A) discloses a long-life composite coating continuous casting crystallizer copper plate and its preparation process. It adopts the method of electroplating metal nickel on the upper part of the copper plate and thermal spraying coating on the lower part to solve the problem of the upper and lower mold copper plates. Different requirements for performance, but this method requires two processes of electroplating and thermal spraying for the copper plate. Not only is the manufacturing process complicated and the cost is high, but it is also difficult to eliminate the boundary stripes between the electroplating layer and the thermal spraying layer, and there are hidden dangers of damage, which is difficult for high-end users to accept.

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  • Preparation method of composite coating for long-side copper plate of continuous casting mold

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preparation example Construction

[0016] example figure 1 As shown, the preparation method of the composite coating of the long-side copper plate of the continuous casting mold of the present invention comprises the following steps:

[0017] Step 1: Machining the surface of the long-side copper plate 1 of the continuous casting mold, removing the original coating or fatigue layer, and processing it into a surface to be sprayed;

[0018] Step 2, using acetone for degreasing treatment on the surface to be sprayed of the long-side copper plate 1, and using organic solvent, lye, acetone, and alcohol for cleaning and activation treatment;

[0019] Step 3, sandblasting the surface to be sprayed on the long-side copper plate 1, and the surface roughness after the sandblasting is controlled at Ra6-8;

[0020] Step 4: Thermally spray a low-stress coating 2 on the surface to be sprayed of the long-side copper plate 1. The material of the low-stress coating 2 is nickel-based alloy powder, wherein: C content ≤ 0.08w%, Cr...

Embodiment 1

[0026] The surface of the long-side copper plate substrate of the mold is machined to remove the original coating or fatigue layer, and then processed into the surface to be sprayed, and the surface of the substrate is degreasing and sandblasted. C, 2.5% Cr, 1.5% Si, 2.5% B, and Ni balance, the entire surface of the long-side copper plate to be sprayed is sprayed by supersonic spraying, and the coating thickness is 0.24mm, and then the long-side copper plate is distanced from the upper mouth. One-third and below parts are sprayed. This spraying uses low-stress powder material with 30% WC powder as the working coating material to form the coating thickness and gradually increase the coating thickness from top to bottom to 0.2-0.6 mm; then in N 2 The long-side copper plate is heat-treated under the conditions of gas shielding and 700-1100 ℃, so that the composite structural coating and the copper plate substrate can be metallurgically combined, and the surface is machined to the...

Embodiment 2

[0028] The surface of the long-side copper plate substrate of the mold is ground, and the surface of the substrate to be sprayed is degreasing and sandblasted. With 1.2% B and Ni allowances, the entire surface of the long-side copper plate to be sprayed is sprayed by supersonic spraying with a coating thickness of 0.18mm, and then the long-side copper plate is sprayed from a quarter of the distance from the upper mouth to the lower end. First, add 15% Cr to the low stress powder material 2 C 3 The powder is used as the working coating material to form the coating thickness and gradually increase the coating layer from top to bottom to 0.1~0.4mm; then spray the lower third part of the long side copper plate, using low stress powder material to add 35% Weight percent Cr 2 C 3 The powder is used as the working layer material, and the thickness of the formed coating gradually increases from top to bottom to 0.2-0.4mm; 2 The long-side copper plate is heat treated under the cond...

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Abstract

The invention discloses a method for preparing a composite coating of a long-side copper plate of a continuous casting mold. In the method, the surface of the long-side copper plate is first pretreated to form a surface to be sprayed; the surface to be sprayed is thermally sprayed with a low-stress coating, and the low-stress coating The material is nickel-based alloy powder; then thermally spray the working coating on the part from one quarter to less than one third of the total length of the long-side copper plate at the top of the long-side copper plate, and the working coating material is based on the nickel-based alloy powder. Doping a certain amount of WC, Cr 2 C 3 Or TiC, or their mixture powder, the thickness of the working coating gradually increases from top to bottom and the transition is smooth; 2 Heat treatment under gas shielding forms a metallurgical bond between the coating and the copper substrate. The coating prepared by the method has high bonding strength with the copper plate base material body, and the copper plate is less deformed, has good thermal conductivity, high temperature corrosion and wear resistance, and significantly improves the service life of the long-side copper plate of the continuous casting mold.

Description

technical field [0001] The invention belongs to the field of material surface modification, and in particular relates to a preparation method of a composite coating of a long-side copper plate of a continuous casting mold. Background technique [0002] Continuous casting is one of the main methods of producing steel billets, and the mold is the core component of the continuous casting unit and plays a key role in continuous casting. The principle is to rapidly cool and solidify the molten metal to form a solidified shell with sufficient thickness. Avoid the phenomenon of steel running when the steel strip moves to the secondary cooling, that is, it plays the role of solidifying molten steel and forming a billet in the continuous casting production process. The performance of the mold directly or indirectly affects the quality and productivity of the continuous casting slab. The existing thermal spraying technology has well solved the three important factors of the short sid...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C4/06C23C4/129C22C19/03C22C19/05C23C4/18B22D11/059
CPCC22C19/03C22C19/058C23C4/06C23C4/129C23C4/18B22D11/059
Inventor 徐建明王倩朱文婕谭兴海翟勇
Owner SHANGHAI BAOSTEEL IND TECHNOLOGICAL SERVICE