Low-Ti high-strength silver-based middle-temperature active brazing filler metal and preparation method thereof
An active solder, high-strength technology, used in manufacturing tools, welding equipment, metal processing equipment, etc., can solve the problems of increased Ti element content, increased melting point of alloys, and inability to process AgCuTi alloys, achieving fast cooling speed , the effect of uniform composition
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Embodiment 1
[0033] (1) According to the mass percentage: 23% Cu, 20% Sn, 3% Pd, 3% Ti, the balance is Ag for vacuum casting, the purity of each metal is 99.99wt%, and the vacuum degree is greater than 1 ×10 -3 Pa, the melting temperature is 1300°C, hold for 20 minutes.
[0034] (2) Subsequently, high-pressure gas atomization and deposition treatment are carried out, the atomization temperature is 1300°C, and the atomization gas flow rate is 35m 3 / min, the melt flow rate is 9.0kg / min, the atomizing gas pressure is 0.8MPa, and the deposition distance is 700mm to obtain alloy blanks.
[0035] (3) After spray deposition, the billet is subjected to hot extrusion treatment, the extrusion temperature is 400°C, the heat preservation is 60min, the extrusion ratio is 30:1, and the breakthrough pressure is 200kg / cm 2 , holding force 170kg / cm 2 , The extrusion speed is 0.06m / min, and the alloy is extruded into a strip with a thickness of 2mm.
[0036] (4) Carry out cold rolling processing+vacuum...
Embodiment 2
[0040] The process condition of this embodiment is the same as that of embodiment 1, only the mass percentage of Ti in the alloy is changed to 2.0%, the mass percentage of Sn is 25.0%, the mass percentage of Pd is 5.0%, the mass percentage of Cu is 25.0%, Ag for the margin. The melting temperature of the prepared AgCuSnPdTi alloy sheet is 539 °C, and the Si 3 N 4 Spreading experiments on ceramics measured a wetting angle of 15° and soldered Si at 590°C 3 N 4 Ceramic, brazing filler metal has good wettability, uniform welding, no cracking phenomenon, and the tensile strength at room temperature is 260MPa.
Embodiment 3
[0042] (1) According to the mass percentage: 25% Cu, 20% Sn, 3% Pd, 3% Ti, the balance is Ag for vacuum casting, the purity of each metal is 99.99wt%, and the vacuum degree is greater than 1 ×10 -3 Pa, the melting temperature is 1200°C, hold for 20min.
[0043] (2) Subsequently, high-pressure gas atomization and deposition treatment are carried out, the atomization temperature is 1200°C, and the atomization gas flow rate is 25m 3 / min, the melt flow rate is 8.0kg / min, the atomizing gas pressure is 0.7MPa, the deposition distance is 600mm, and the alloy blank is obtained.
[0044] (3) After spray deposition, the billet is subjected to hot extrusion treatment, the extrusion temperature is 400°C, the heat preservation is 60min, the extrusion ratio is 30:1, and the breakthrough pressure is 200kg / cm 2 , holding force 170kg / cm 2 , The extrusion speed is 0.06m / min, and the alloy is extruded into a strip with a thickness of 2mm.
[0045] (4) The extruded AgCuSnPdTi alloy blank is ...
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