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Manufacture technology of diesel engine

A manufacturing process and diesel engine technology, applied in manufacturing tools, casting and forming equipment, metal processing equipment, etc., can solve the problems of large energy consumption of molten iron, reduce the effective utilization rate of molten iron, environmental pollution damage, etc., and improve the working environment. and ecological environment, short manufacturing cycle and high energy efficiency

Inactive Publication Date: 2019-05-10
上柴动力海安有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, diesel engines have higher and higher requirements on fuel consumption, noise, service life, emission pollution, reliability, and self-weight, and the casting process of diesel engines has many steps and complicated processes. The material of the outer film is ground and mixed and filled into the sand box for vibration. Extrusion molding requires a lot of equipment and facilities, many operators, high labor intensity, and low production efficiency; the outer mold material and sand box pressurized vibration molding have low strength and water content, resulting in pores and blisters in the cast castings. The pass rate of finished products is low; the energy consumption of melting and returning iron is relatively large, and it will cause pollution and damage to the environment, reducing the effective utilization rate of molten iron

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0017] A manufacturing process of a diesel engine includes the following steps:

[0018] A. Manufacturing:

[0019] (1) Make diesel engine molds, and set pre-gates and risers on the molds;

[0020] (2) Core making: mix core sand according to the core sand formula, shape the prepared core sand, prepare the required sand core, and paint the surface of the sand core;

[0021] (3) Match the sand core and the mold, close the box, and hang the box, and put a sprue cup on the gate of the mold and a riser cup on the riser;

[0022] B. Smelting:

[0023] (1) Put 4-6% coke, 40-45% new iron, 18-25% old iron, 40-43% scrap steel, 0.7-0.9% silicon and 0.5-0.8% manganese into Increase the temperature of the intermediate frequency furnace to 1400-1700℃ for smelting;

[0024] (2) Open the intermediate frequency furnace to make the temperature of molten iron be 1500-1550℃;

[0025] (3) Add inoculant to the pouring ladle, and pour the molten iron at 1150-1350℃ into the pouring ladle;

[0026] (4) Pour the mo...

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PUM

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Abstract

The invention discloses a manufacture technology of a diesel engine. The technology comprises the following manufacture steps: after finishing the mould manufacture and assembly of the diesel engine,waiting for casting; and smelting casting materials through a casting technology, and carrying out casting. The manufacture technology of the diesel engine, disclosed by the invention, has the advantages that the manufactured diesel engine is high in strength, high in precision and high in quality; and the manufacture technology is high in energy efficiency and low in energy consumption, the control of the manufacture process is convenient, the product qualified rate is high, the manufacture cycle is short, the production rate is high, the spatial arrangement of production chains is compact, the technical flexibility is great, the running cost is low, few pollutants are emitted, and the working environment and the ecological environment are improved.

Description

Technical field [0001] The invention belongs to the field of casting, and specifically relates to a manufacturing process of a diesel engine. Background technique [0002] With the rapid development of automobile products, automobile manufacturers are accelerating the development of complete vehicle products in the constant competition. Although the appearance and shape of the car body, materials and supporting parts will have an impact on the performance of the motor vehicle, the heart of the car-the engine, is the most important for performance, regardless of supply, price, and performance. Matching and other aspects will directly affect the performance indicators of newly developed models. [0003] At present, diesel engines have higher and higher requirements for fuel consumption, noise, service life, emission pollution, reliability, and self-weight. However, the casting process of diesel engines has many steps and complex processes. The material of the outer membrane is groun...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/00C22C33/04B22C9/02
Inventor 姜金文
Owner 上柴动力海安有限公司