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Method for manufacturing monomer anti-DC component magnetic core

An anti-DC, magnetic core technology, applied in the manufacture of inductors/transformers/magnets, electrical components, circuits, etc., can solve the problems of poor permeability linearity, low efficiency, and complex annealing process.

Inactive Publication Date: 2019-05-21
天津奥纳富霖科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Similar products in the past are composed of two magnetic cores, one is a nanocrystalline magnetic core, and the other is a magnetic core combined with an amorphous magnetic core. Their disadvantages are that the annealing process is more complicated, the efficiency is low, the production cycle is long, and the cost is high. Magnetic permeability linearity is not very good

Method used

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  • Method for manufacturing monomer anti-DC component magnetic core
  • Method for manufacturing monomer anti-DC component magnetic core
  • Method for manufacturing monomer anti-DC component magnetic core

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] The present embodiment adopts following preparation technology:

[0026] Step 1: Select an alloy material with an amorphous cobalt-based amorphous material and a thickness of 23um;

[0027] Step 2: Winding with a winding machine needs such as figure 1 Dimensions of inner diameter ID, outer diameter OD, height HT shown;

[0028] Step 3: Raise the temperature of the vacuum annealing furnace to the preset temperature of 300 degrees;

[0029] Step 4: Put the wound magnetic core into the vacuum annealing furnace in Step 3 for annealing treatment;

[0030] Step 5: Use the instrument to control the annealing temperature, starting from 300 degrees, and use 80 minutes to raise the temperature to 350 degrees, and then keep warm for 70 minutes to crystallize the magnetic core. The vacuum pump is not turned on during the whole process to oxidize the magnetic core, and the heat preservation is over. Finally, take out the magnetic core and quickly cool down to room temperature;

...

Embodiment 2

[0037] This embodiment adopts the following preparation process: the difference between this embodiment and embodiment 1 is that an amorphous cobalt-based amorphous material is selected, and an alloy material with a thickness of 24.5um; the curing agent adopts 203g of epoxy resin A glue, epoxy resin B Glue 283g, diluent 1.5kg mix and form, and all the other are identical with embodiment 1.

Embodiment 3

[0039] This embodiment adopts the following preparation process: the difference between this embodiment and embodiment 1 is that an amorphous cobalt-based amorphous material is selected, and an alloy material with a thickness of 26um is used; the curing agent adopts 205g of epoxy resin A glue and epoxy resin B glue 285g, diluent 1.5kg mix and form, and all the other are identical with embodiment 1.

[0040] After adopting the above technical solution, the beneficial effects of the present invention are: the manufacturing process is simple, the efficiency is high, and the production cycle is short and the production speed is fast.

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Abstract

The present invention discloses a method for manufacturing a monomer anti-DC component magnetic core, relates to the field of manufacturing of magnetic cores, and particularly relates to a method formanufacturing a monomer anti-DC component magnetic core. Alloy material of cobalt-based amorphous material with a thickness of 23 [mu]m to 26 [mu]m is selected; the temperature of a vacuum annealing furnace is increased to a preset temperature of 300 DEG C; a wound magnetic core is put into the vacuum annealing furnace in step 3 for annealing; the annealing temperature is controlled by using a meter from 300 DEG C; the temperature is increased to 350 DEG C through 80 minutes and then is preserved for 70 minutes to partially crystallize the magnetic core; a vacuum pump is not turned on in the whole process to oxidize the magnetic core; and after the temperature preservation is completed, the magnetic core is taken out and quickly cooled to room temperature. After the above technical solution is adopted, the method of the present invention has the beneficial effects of simple manufacturing technology, high efficiency, short production cycle and high speed; and the method not only solvesthe linear problem of magnetic permeability of the magnetic core, but also has the advantages of reducing labor and reducing production cost.

Description

technical field [0001] The invention relates to the field of magnetic core manufacturing, in particular to a manufacturing method of a single anti-DC component magnetic core. Background technique [0002] Magnetic core: A magnetic core refers to a sintered magnetic metal oxide composed of various iron oxide mixtures. For example, manganese-zinc ferrite and nickel-zinc ferrite are typical core body materials. Manganese-zinc ferrites are characterized by high magnetic permeability and high magnetic flux density, and have low loss characteristics. Nickel-zinc ferrite has the characteristics of extremely high resistivity and low magnetic permeability of less than a few hundred. Ferrite cores are used in coils and transformers in various electronic devices. [0003] Similar products in the past are composed of two magnetic cores, one is a nanocrystalline magnetic core, and the other is a magnetic core combined with an amorphous magnetic core. Their disadvantages are that the a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/02
Inventor 李伟李雪闫晓茹纪付江李宝彪孙利军
Owner 天津奥纳富霖科技有限公司