IGBT single-tube inversion manual arc welding machine and circuit structure thereof

A manual arc welding and circuit structure technology, applied in arc welding equipment, manufacturing tools, welding equipment, etc., can solve the problems of limited application scope of welding machines, reduced reliability of welding machines, and poor ability to resist network voltage fluctuations. Realize the effect of power supply overvoltage protection control, improve the ability to resist network voltage fluctuations, and reduce the number of production and processing processes

Pending Publication Date: 2019-07-02
ZHEJIANG KENDE MECHANICAL & ELECTRICAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For this kind of welding machine products, if the design is not good, there will be some problems as follows: 1) Poor ability to resist network voltage fluctuations
For example, when the input power voltage of the power grid is low, such as below 180VAC, the welder cannot perform normal welding even if a thinner electrode is used.
This limits the application range of the welding machine to a certain extent.
When the power supply voltage is too high, if 380V is wrongly connected, the welding machine will be burned out; 2) The load continuity rate is low, and some welding machines can only reach 10-25%
Reason: The configuration of the cooling fan of the welding machine and the design of the cooling air passage of key compone...

Method used

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  • IGBT single-tube inversion manual arc welding machine and circuit structure thereof
  • IGBT single-tube inversion manual arc welding machine and circuit structure thereof
  • IGBT single-tube inversion manual arc welding machine and circuit structure thereof

Examples

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Embodiment Construction

[0024] Such as figure 1 Shown is a schematic diagram of the structural design of the IGBT inverter welding machine made by the present invention, and its main components include: the front panel part. Mainly include the positive output quick connector and connector seat assembly 30, the negative output quick connector and connector seat assembly 31, the front plastic mask 24, the digital display meter and the working power white indicator light 27 on the front control panel 25, and the thermal protection yellow indicator light 28. Current adjustment potentiometer and knob 29, etc.

[0025] There is a current display meter on the front circuit board assembly, as well as power supply and overheat protection indicator light-emitting diodes, and many other electronic components. Its circuit board is called the control board. The control board has output current adjustment potentiometer, UC3846PWM control chip, operational amplifier LM324 chip, and many other electronic component...

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Abstract

The invention relates to an IGBT single-tube inversion manual arc welding machine and a circuit structure of the IGBT single-tube inversion manual arc welding machine. After a pin sheath sleeves an IGBT and a fast recovery diode, the IGBT and the fast recovery diode are welded to a main circuit board, the manufactured main circuit board is coated with insulating paint, a digital display meter anda control panel of the digital display meter are placed into a protective cover of the digital display meter and control panel, and dustproof protection treatment is carried out in the manner of pouring an epoxy filling material, so that circuit failure caused by the invasion of conductive dust is prevented. A large-air volume high-speed direct-current cooling fan is arranged, and an air duct formed among the main circuit board, a heat dissipation device of the IGBT and a heat dissipation device of the fast recovery diode is utilized, so that the cooling efficiency of heating main power key parts is improved, the load duration rate of the welding machine is improved, and the problem that the welding time is short is solved. Due to the adoption of novel control circuits of electrifying buffering and overvoltage protection, IGBT driving, a switching power supply, over-heat protection, output voltage and the like, the control and protection functions of the welding machine are better realized.

Description

technical field [0001] The invention relates to the structure and circuit design of an IGBT inverter manual arc welding machine. It belongs to the technical field of inverter welding machines. [0002] technical background [0003] Manual arc welding machines have a large sales volume and a wide range of applications. However, for this type of welding machine, different circuits, circuit boards and complete machine structure designs, different control principles and methods, layout and connection methods of circuit boards and complete machines, or different degrees of complexity of connection, the production process and production The process, etc. will be completely different. These will affect the performance, reliability, production efficiency and transportation costs of the product, and ultimately affect the market competitiveness of the product. [0004] At present, in the domestic and foreign markets, the rated current of small IGBT tube inverter manual arc welding m...

Claims

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Application Information

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IPC IPC(8): B23K9/10
CPCB23K9/1043
Inventor 孙敏魏继昆朱宣东陈法庆朱宣辉
Owner ZHEJIANG KENDE MECHANICAL & ELECTRICAL
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