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A kind of melting method of vanadium flakes and production method of vanadium flakes

A melting material and melting chamber technology, which is applied in the field of vanadium sheet melting and vanadium sheet production, can solve the problems of harsh working conditions, high labor intensity and large energy consumption, and achieves low working environment temperature and low thermal energy utilization rate. , The effect of stable product quality

Active Publication Date: 2021-11-09
朱树伟
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The original energy consumption of the equipment is high, the recovery rate is low, the environmental pollution is serious, the working conditions are harsh, and the labor intensity is high. Especially when the reverberatory furnace is burned with a high-power fan under pressure, dust will fly, which not only wastes increasingly scarce resources, but also seriously affect the health of workers
Coal-fired indirect transmission of heat, low heat utilization rate, resulting in serious energy waste, its equipment takes a relatively long time to melt materials, consumes a lot of energy, low efficiency of work heat conduction, long heating auxiliary time and other phenomena of high consumption and low output, The soot emitted by combustion brings serious pollution to the surrounding environment

Method used

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  • A kind of melting method of vanadium flakes and production method of vanadium flakes
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  • A kind of melting method of vanadium flakes and production method of vanadium flakes

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Embodiment 1

[0045]like figure 1 As shown, the present embodiment provides a method for melting vanadium flakes, comprising the following steps:

[0046] Step 1, heating the melting chamber 10,

[0047] The alternating magnetic field generated by the induction coil 13 of the electromagnetic heating device heats the melting chamber 10 to a temperature of 700°C-1000°C;

[0048] Step 2, unloading,

[0049] Conveying the vanadium pentoxide powder into the melting chamber 10;

[0050] Step three, melting,

[0051] Under the situation that the electromagnetic heating device keeps the melting temperature in the melting chamber 10 and the oxygen feeding device of the melting chamber 10 supplies oxygen, vanadium pentoxide melts in the melting chamber 10,

[0052] Step 4, discharge,

[0053] Vanadium pentoxide is discharged through the discharge port 2 of the melting chamber 10 after melting.

[0054] A method for making vanadium flakes is also provided, the method is that the melted vanadium ...

Embodiment 2

[0071] The electromagnetic heating device includes an insulating insulation pipe 12, an induction coil 13, and a cooling system. The insulation insulation pipe 12 is in contact with the outer wall of the melting chamber 10, and an induction coil 13 is distributed outside the insulation insulation pipe 12. The induction coil 13 is electrically connected to a power supply 17 through a control device 18. , the induction coil 13 is arranged with a cooling system.

[0072] The melting chamber 10 is wrapped in the insulation insulation pipe 12, and the induction coil 13 is a spiral hollow copper tube wound outside the insulation insulation pipe 12. The spiral hollow copper pipe constitutes an electromagnetic induction coil, and the spiral hollow copper pipe is connected with a cooling system.

[0073] In this embodiment, the melting chamber 10 is a furnace tube made of nickel-based alloy. The working frequency of the induction coil 13 is 500-5000 Hz, and the alternating magnetic fie...

Embodiment 3

[0080] On the basis of the above-mentioned embodiments, an insulating insulation layer is arranged at the bottom of the melting chamber 10, and the insulating insulation layer at the melting chamber 10 and its bottom are all wrapped in the insulating insulation pipe 12, and the induction coil 13 is wound on the insulation insulation pipe 12. The outer spiral hollow copper tube, the spiral hollow copper tube constitutes an electromagnetic induction coil, the spiral hollow copper tube is connected with a cooling system, the insulating insulation layer at the bottom of the melting chamber 10 can ensure the temperature at the bottom of the melting chamber 10, and the induction coil 13 in this embodiment It is divided into upper and lower groups, and each group is connected with a set of cooling system to prolong the service life of the induction coil 13. The material used for the insulation layer is consistent with that of the insulation pipe 12, both of which are refractory cement....

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Abstract

The invention relates to the field of vanadium sheet production, in particular to a method for melting vanadium sheets and a method for manufacturing vanadium sheets. A method for melting vanadium sheets includes the following steps: Step 1: heating the melting chamber, using an electromagnetic heating device The alternating magnetic field generated by the induction coil heats the melting chamber to a temperature of 700°C-1000°C; Step 2, unloading, transporting the powder vanadium pentoxide to the melting chamber; Step 3, melting, melting in the melting chamber maintained by the electromagnetic heating device When the temperature and the oxygen supply device in the melting chamber supply oxygen, the vanadium pentoxide is melted in the melting chamber, step 4, discharging, and the vanadium pentoxide is melted and discharged through the discharge port of the melting chamber. The invention provides a melting method of vanadium flakes and a manufacturing method of vanadium flakes with low energy consumption, high yield, short melting time and no pollution to the environment.

Description

technical field [0001] The invention relates to the field of vanadium sheet production, in particular to a vanadium sheet melting method and a vanadium sheet manufacturing method. Background technique [0002] Vanadium is a rare metal. At present, 80% of the vanadium in the metal furnace is used in the iron and steel industry in the form of ferrovanadium. Tablet vanadium pentoxide occupies the main vanadium raw material in the ferrovanadium market. For nearly a hundred years, the melting equipment of tablet vanadium pentoxide has been using the traditional reverberatory kiln production process, which consumes a lot of energy, causes serious environmental pollution, and the loss of vanadium process is extremely disproportionate to the current and future national clean production standards. [0003] The existing melting material mode is that coal passes through the gas generator to generate gas, and then enters the reverberatory kiln. The reverberatory kiln is made of refract...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01G31/02
CPCC01G31/02
Inventor 朱树伟
Owner 朱树伟