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Method for preparing blue photon glaze

A photonic and blue technology, applied in the field of preparation of blue photonic glaze, can solve the problems of difficulty in mass production, increase the uncontrollability of glaze layer structure, and low sintering temperature of colloidal system, achieve high refractive index contrast, easy to large The effect of large-scale promotion and broad commercial market

Active Publication Date: 2019-08-06
JINGDEZHEN CERAMIC INSTITUTE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Photonic crystal materials have excellent optical properties. Although the concept of photonic crystals has been proposed for more than 30 years, the research progress of photonic crystal structures in the field of ceramic glazes is relatively slow.
On the one hand, the glaze melt will undergo a strong chemical reaction during the sintering process, which increases the uncontrollability of the glaze layer structure; on the other hand, at high temperature, it is difficult to control the periodic regular arrangement of the crystal structure in the glaze layer
[0003] At present, the most widely used method for preparing photonic crystals is to use the self-assembly of colloidal particles in a sol-gel system to form photonic crystals, but the photonic crystals obtained through self-assembly have a low density and cannot exhibit bright and saturated structural colors. , and the sintering temperature required for the colloidal system is low, and the mechanical and optical properties of the obtained colloidal photonic crystal structure are low
The preparation of colloidal photonic crystals by the sol-gel method usually requires the use of some organic substances to prepare colloidal particle suspensions, which increases economic costs and is difficult to produce on a large scale

Method used

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  • Method for preparing blue photon glaze
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  • Method for preparing blue photon glaze

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A preparation method of blue photonic glaze, the concrete steps are:

[0022] (1) According to the mass percentage of material composition: kaolin 15.0%, quartz 14.5%, TiO 2 5.0%, limestone 15.0%, albite 30.5%, ZnO 20.0%;

[0023] (2) Put the raw materials in step (1) into a ball mill for 1 hour;

[0024] (3) Sieve the glaze slurry milled in step (2) to obtain a glaze slurry with a particle size of <45 μm, and the aging time is 24 hours;

[0025] (4) Applying the processed raw materials in step (3) to the surface of the green body;

[0026] (5) Dry the sample after glazing in step (4) at 60°C for 10 hours;

[0027] (6) Put the sample dried in step (5) into a high-temperature electric furnace for sintering, and then cool naturally with the furnace to obtain a bright blue photonic glaze; the maximum temperature of the sintering process is 1100 ° C, the holding time is 90 minutes, and the At 1000°C, the holding time is 30 minutes.

Embodiment 2

[0029] A preparation method of blue photonic glaze, the concrete steps are:

[0030] (1) According to the mass percentage of material composition: kaolin 6.5%, quartz 20.5%, TiO 2 10.0%, limestone 18.0%, albite 22.5%, ZnO 22.5%;

[0031] (2) Put the raw materials in step (1) into a ball mill for 1 hour;

[0032] (3) Sieve the glaze slurry milled in step (2) to obtain a glaze slurry with a particle size of <45 μm, and the aging time is 24 hours;

[0033] (4) Applying the processed raw materials in step (3) to the surface of the green body;

[0034] (5) Dry the sample after glazing in step (4) at 60°C for 10 hours;

[0035] (6) Put the sample dried in step (5) into a high-temperature electric furnace for sintering, and then cool naturally with the furnace to obtain a bright blue photonic glaze; the maximum temperature of the sintering process is 1300 ° C, the holding time is 90 minutes, and At 1200°C, the holding time is 30 minutes.

Embodiment 3

[0037] A preparation method of blue photonic glaze, the concrete steps are:

[0038] (1) Ingredients according to the mass percentage of material composition: kaolin 12.0%, quartz 15.0%, TiO 2 8.0%, limestone 16.0%, albite 32.0%, ZnO 17.0%;

[0039] (2) Put the raw materials in step (1) into a ball mill for 1 hour;

[0040] (3) Sieve the glaze slurry milled in step (2) to obtain a glaze slurry with a particle size of <45 μm, and the aging time is 24 hours;

[0041] (4) Applying the processed raw materials in step (3) to the surface of the green body;

[0042] (5) Dry the sample after glazing in step (4) at 60°C for 10 hours;

[0043] (6) The sample dried in step (5) was placed in a high-temperature electric furnace for sintering, and then naturally cooled with the furnace to obtain a bright blue photonic glaze; the maximum temperature of the sintering process was 1200 ° C, the holding time was 90 minutes, and At 1100°C, the holding time is 30 minutes.

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Abstract

The invention relates to a method for preparing a blue photon glaze. The method is characterized by including subjecting kaolin, quartz, TiO2, limestone, albite and ZnO powder which are adopted as rawmaterials to burdening, ball milling, sieving, ageing, drying, glazing, firing and cooling to obtain a product. The photon-like crystal structure of the photon glaze prepared by a one-step solid firing process has a higher degree of compactness so that a high reflection efficiency is achieved for incident light. The method is simple in process, reduces the addition of heavy metal elements in coloring pigment, and is beneficial to resource conservation and environmental protection. The method is low in cost and prone to large-scale production so that the method has a wide market prospect.

Description

technical field [0001] The invention belongs to photonic crystal-like structural color ceramic glazes, and in particular relates to a preparation method of blue photonic glazes. Background technique [0002] Photonic crystals refer to materials with photonic bandgap characteristics, which are periodically arranged on the optical scale. According to Bragg diffraction, a photonic bandgap of a certain size can be generated, and incident light with a corresponding wavelength size will be reflected and cannot continue to propagate. Macroscopic Expressed as a saturated bright structured color. Photonic crystal materials have excellent optical properties. Although the concept of photonic crystals has been proposed for more than 30 years, the research progress of photonic crystal structures in the field of ceramic glazes is relatively slow. On the one hand, the glaze melt will undergo strong chemical reactions during the sintering process, which increases the uncontrollability of t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03C8/00C04B41/86
CPCC03C8/00C04B41/5022C04B41/86C04B41/4539C04B41/0072
Inventor 展红全吴传琦罗志云
Owner JINGDEZHEN CERAMIC INSTITUTE
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