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Waste plastic bottle sorting system and sorting method thereof

A sorting system and technology for plastic bottles, applied in the field of waste recycling, can solve the problems of high production and processing costs, feedback, and sorting accuracy less than 80%, and achieve the effect of reasonable structure and layout.

Pending Publication Date: 2019-09-06
佛山市玖州智能装备技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The current equipment has basically realized the fully automatic production operation mode, but the detection and sorting part has not yet reached a high processing efficiency. At present, in the original bottle sorting part, through photoelectric detection and compressed air blowing, some colored bottles are processed. Blowing out, but because the start-up method cannot achieve accurate blowing out, the sorting accuracy rate is less than 80%, and transparent bottles will be brought out, so some manual sorting and picking of bottles is required in the later stage; after the primary selection of the original bottle, manual After picking the bottles, the remaining bottles on the production line are all colorless and transparent bottles. At this time, the bottles need to be sorted out according to the different material properties, so as to facilitate the later sorting and recycling. The current operation method is that the original bottle is broken and cleaned. , through the material screening machine, the non-PET material is blown out by a pneumatic nozzle in the material screening machine. In the same way, before being used to enter the material sorting machine, the bottle has been broken to a size of only 1cm. During the process, the misselection rate is as high as 1:8. Therefore, in order to ensure high-purity bottle flakes, it is often necessary to add two material sorting machines, resulting in very high production and processing costs.
[0005] In addition, such as a plastic bottle sorting method disclosed in patent document CN106964563, it uses an image recognition system to identify materials, mainly through industrial cameras and industrial computers for image recognition, and after recognition, divides the sorting area through baffles, but Different materials may fall at the same time, and the baffles cannot effectively sort and screen, which leads to the low sorting efficiency of the sorting system and cannot meet the requirements of the enterprise
[0006] In addition, as disclosed in the patent document CN 108582580 A, the near-infrared technology-based plastic online sorting device and its sorting method only use infrared material analysis, and cannot quickly and accurately collect other data and feed it back to the manipulator for sorting.

Method used

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  • Waste plastic bottle sorting system and sorting method thereof
  • Waste plastic bottle sorting system and sorting method thereof
  • Waste plastic bottle sorting system and sorting method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] like Figure 1 to Figure 3As shown, the waste plastic bottle sorting system includes a detection unit 1, a system control unit 2, a mechanical sorting unit 3, a conveying unit 4, and a safety shield 5, and the conveying unit 4 sequentially sends waste plastic bottles into the detection unit 1. The mechanical sorting unit 3, the system control unit 2 is respectively connected with the detection unit 1, the mechanical sorting unit 3, and the conveying unit 4; the detection unit 1 includes a visual detection module 6, a material detection module 7, a light source 8; the visual detection module 6 is based on the principle of camera imaging, and collects color information, shape information, and position information on the waste plastic bottles on the conveying unit 4; the material detection module 7 is based on an infrared online detection method. The waste plastic bottles on the conveying unit 4 carry out material analysis and collect material information; the system contr...

Embodiment 2

[0038] The difference from Embodiment 1 is that the mechanical sorting unit 3 is composed of a plurality of parallel robots, and the system control unit 2 calculates the most reasonable optimized motion trajectory through motion path simulation and the simulated motion The trajectory and collaborative tasks are sent to each parallel robot in real time, and the data is optimized and updated in real time to ensure that multiple parallel robots work together to achieve the highest sorting efficiency.

Embodiment 3

[0040] The sorting method of the waste plastic bottle sorting system, the specific steps are as follows:

[0041] 1S. Spread the pretreated bottle on the conveying unit 4 and send it to the detection unit 1;

[0042] 2S. The visual detection module 6 in the detection unit 1 visually photographs the waste plastic bottles on the detection unit 1 through camera imaging, and collects preliminary position information, shape information, and color information; Image 6 As shown, through the visual algorithm software combined with the gain adjustment of the brightness of the light source 8, the acquired image is preliminarily filtered, and the color type and color value of the bottle are determined through color value analysis and data comparison, and the final color data is output; at the same time, according to the waste product The image state of the plastic bottle calculates the outline information of the bottle and the position center coordinate point. The visual detection modu...

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PUM

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Abstract

The invention relates to a waste plastic bottle sorting system comprising a detecting unit, a system control unit, a mechanical sorting unit and a conveying unit. The conveying unit sequentially feedswaste plastic bottles into the detecting unit and the mechanical sorting unit, and the system control unit is respectively connected with the detecting unit, the mechanical sorting unit and the conveying unit; the detecting unit comprises a visual detecting module, a material detecting module and a light source; and the visual detecting module performs information collection on color information,shape information and position information of the waste plastic bottles on the conveying unit based on a camera imaging principle. The waste plastic bottle sorting system has the advantage that visual color analysis and infrared material analysis are effectively combined, the information of the plastic bottles is accurately and quickly processed and transported to the mechanical sorting unit, andthe mechanical sorting unit can accurately conduct sorting operation on the plastic bottles on the conveying unit.

Description

technical field [0001] The invention relates to the technical field of waste product recycling, in particular to a waste product plastic bottle sorting system and a sorting method thereof. Background technique [0002] With the development of industry, the application of plastic products has spread all over the fields of industry, agriculture and daily life. The waste plastic waste generated every day in the world cannot be estimated, but it is obvious that it has a great pressure on the environment. In order to deal with these plastics Garbage, the current method is generally landfill, incineration and so on. However, due to the long natural degradation time of ordinary plastic waste, which generally takes a hundred years to degrade, and a large amount of methane and other harmful substances will be produced during the degradation process, the landfill method has been criticized by many experts; while the incineration method produces Harmful gases, smoke, etc. directly aff...

Claims

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Application Information

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IPC IPC(8): B29B17/02B07C5/34B07C5/342
CPCB29B17/02B07C5/34B29B2017/0203B29B2017/0279Y02W30/62
Inventor 刘家华贾满
Owner 佛山市玖州智能装备技术有限公司
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