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High-energy cleaning and repairing integrated equipment

A cleaning equipment and high-energy technology, which is applied in chemical instruments and methods, cleaning methods and utensils, metal material coating processes, etc. question

Inactive Publication Date: 2019-09-13
SUZHOU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, there are still problems in the application of the above-mentioned equipment: 1, because the equipment is arranged on the frame and cooperates with the transmission device to operate, it is difficult to be used for cleaning large-scale steel structure equipment such as iron towers, rails, freight ships and train bodies; 2, The equipment can only be used for surface cleaning, and it cannot be repaired for metal devices with a high degree of corrosion. Additional methods such as electric welding are required for repair work

Method used

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  • High-energy cleaning and repairing integrated equipment
  • High-energy cleaning and repairing integrated equipment
  • High-energy cleaning and repairing integrated equipment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] Embodiment one: see figure 1 As shown, a high-energy beam cleaning and repairing integrated equipment includes a line inspection robot, a cleaning system and a cladding system, and the control system of the line inspection robot serves as the control system of the entire equipment. The line inspection robot is respectively connected with a rust detection sensor and a cladding quality detection sensor; the line inspection robot has a multi-degree-of-freedom manipulator, and the derusting processing head in the cleaning system and the cladding processing head in the cladding system are respectively controlled by the multi-degree-of-freedom manipulator. Orientation and positioning of manipulator.

[0038] In this embodiment, the line inspection robot is based on a mobile robot, loaded with a machine vision detection instrument and an automatic navigation system, thereby realizing automatic inspection of the cleaned equipment. as attached image 3 As shown, the line inspe...

Embodiment 2

[0040] Embodiment 2: An integrated laser cleaning and repairing device, including a line inspection robot, a laser cleaning system and a laser cladding system, and the control system of the line inspection robot serves as the control system of the entire device. The line inspection robot is respectively connected with a corrosion detection sensor and a cladding quality detection sensor; the line inspection robot has a multi-degree-of-freedom manipulator, and the derusting laser head in the laser cleaning system and the cladding laser head in the laser cladding system are respectively controlled by the Multi-degree-of-freedom manipulator guide positioning.

[0041] In this embodiment, the line inspection robot is composed of a mobile robot and a submarine. The mobile robot and the submarine are respectively equipped with machine vision detection instruments, and the submarine is controlled by the mobile robot through wireless communication equipment.

[0042] Taking the hull of a...

Embodiment 3

[0043] Embodiment 3: An integrated high-energy cleaning and repairing device, including a high-energy beam generating device, a cladding system and a control system, wherein the high-energy beam generating device adopts a high-energy plasma beam generating device. A line inspection robot and a corrosion detection sensor are provided, and the corrosion detection sensor, the high-energy beam generating device and the cladding system are all arranged on the line inspection robot, and the control system controls the high-energy beam generating device to The rail surface of the high-speed rail is cleaned. When the corrosion degree of the surface of the cleaned equipment exceeds the set threshold, after the cleaning is completed, the control system controls the plasma cladding system to perform surface protection and repair work on the corroded position of the equipment surface. The high energy The emission power density of the plasma beam generator is >10 4 W / cm 2 .

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Abstract

The invention discloses a high-energy cleaning and repairing integrated equipment. The high-energy cleaning and repairing integrated equipment comprises a high-energy beam generating device and a control system, is characterized in comprising a line patrol robot, a corrosion detection sensor and a repair system, wherein the corrosion detection sensor, the high-energy beam generating device and therepair system are correspondingly arranged on the line patrol robot, an output signal end of the corrosion detection sensor is connected with an input port of the control system, the output port of the control system is connected with the control port of the high-energy beam generating device and the control port of the repair system correspondingly, and the control system is used for controllingthe high-energy beam generating device to clean the surface of the cleaned equipment according to a detection signal of the corrosion detection sensor; and when the corrosion degree of the surface ofthe cleaned equipment exceeds a set threshold value, the control system controls the repair system to perform surface protection repair operation on a corrosion position of the surface of the equipment after the cleaning is completed. According to the equipment, the high-energy beam generating device and a surface protection system are combined, so that the integrated operation equipment for repairing the metal rust cleaning and corrosion part repairing is realized, and is particularly suitable for the cleaning and the repairing and recovering of the large steel structure equipment such as iron towers and cargo ships.

Description

technical field [0001] The invention relates to a device for cleaning and repairing metal equipment, in particular to an integrated processing device that uses high-energy beams for rust removal, cleaning and material repair. Background technique [0002] Equipment or workpieces made of metal materials, such as iron towers, rails, freight ships and train bodies, etc., will inevitably rust after long-term use. Therefore, after a certain period of use, it is necessary to clean and derust such equipment to prolong the service life of the equipment, and the severely corroded parts need to be repaired by cladding and other methods. [0003] Commonly used cleaning methods in the prior art include: mechanical friction cleaning, chemical corrosion cleaning, high-pressure liquid flow cleaning, and the like. These cleaning methods are all contact cleaning, which will usually cause certain damage to the surface of the equipment. At the same time, due to the need to use chemicals, the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B08B7/00C23C24/10
CPCB08B7/0035B08B7/0042C23C24/106
Inventor 高强
Owner SUZHOU UNIV
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