Microwave ceramic filer element and production method thereof

A technology of microwave ceramics and filters, applied in waveguide devices, electrical components, circuits, etc., can solve the problems of poor high-temperature process stability, unstable product performance, high-pass band insertion loss, etc., and achieve superior electrical properties, low The effect of passband insertion loss and high Qf value

Inactive Publication Date: 2019-10-08
深圳市九天盈科通信技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, traditional microwave ceramic filter components have low Qf value, low stopband rejection, high passband insertion loss, narrow frequency band, low power, near parasitic passband and fast flat group time within the band.
In production, there are problems such as high energy consumption and poor stability of high-temperature process, which lead to insufficient stability of product performance

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The present invention proposes a microwave ceramic filter element, which is composed of the following raw materials in weight percentage:

[0028] Mg10%, Sm10%, Ca10%, Zn10%, Al10%, Sr10%, La0.05%, Mn0.05%, Sn0.05%, Co0.05%, Bi0.05%, Ti37.55%, Cu0. 05%, Ni0.05%, Sn0.05%, Pb0.05%, Zr0.5%, Nd0.5%, Ta0.5%, Ce0.5%.

[0029] The present invention also provides a kind of preparation method of microwave ceramic filter element, comprises the following steps:

[0030] S1: Weigh the various raw materials listed above according to the weight percentage, and carry out mixing and ball milling for 3 hours according to the ratio of raw materials: water: ball = 1:1.2:2, and then discharge to obtain a powder base material;

[0031] S2: dehydrate the powder base material prepared in step S1, and dry it at a temperature of 160° C. for 1 hour, and synthesize it using a corresponding synthesis curve after drying;

[0032] S3: Carry out secondary ball milling on the basis of step S2, weigh...

Embodiment 2

[0043] A kind of microwave ceramic filter element of the present invention is made up of the raw material of following percentage by weight:

[0044] Mg12%, Sm12%, Ca12%, Zn12%, Al12%, Sr12%, La0.03%, Mn0.03%, Sn0.03%, Co0.03%, Bi0.03%, Ti38%, Cu0.03% , Ni0.03%, Sn0.03%, Pb0.03%, Zr0.7%, Nd0.6%, Ta0.5%, Ce0.7%.

[0045] A kind of preparation method of microwave ceramic filter element of the present invention, the steps are as follows:

[0046] S1: Weigh the various raw materials listed above according to the weight percentage, and mix and ball mill for 2 hours according to the ratio of raw materials: water: ball = 1: 1.2: 2, and then discharge to obtain a powder base material;

[0047] S2: dehydrate the powder base material prepared in step S1, and dry it at a temperature of 160° C. for 1 hour, and synthesize it using a corresponding synthesis curve after drying;

[0048] S3: Carry out secondary ball milling on the basis of step S2, weigh the base material according to the wei...

Embodiment 3

[0059] The present invention proposes a microwave ceramic filter element, which is composed of the following raw materials in weight percentage:

[0060] Mg14%, Sm13%, Ca12%, Zn11%, Al10%, Sr15%, La0.05%, Mn0.05%, Sn0.05%, Co0.05%, Bi0.05%, Ti39.55%, Cu0. 05%, Ni0.05%, Sn0.05%, Pb0.05%, Zr0.5%, Nd0.5%, Ta0.5%, Ce0.5%.

[0061] The present invention also provides a kind of preparation method of microwave ceramic filter element, comprises the following steps:

[0062] S1: Weigh the various raw materials listed above according to the weight percentage, and mix and ball mill for 2 hours according to the ratio of raw materials: water: ball = 1: 1.2: 2, and then discharge to obtain a powder base material;

[0063] S2: dehydrate the powder base material prepared in step S1, and dry it at a temperature of 160° C. for 1 hour, and synthesize it using a corresponding synthesis curve after drying;

[0064] S3: Carry out secondary ball milling on the basis of step S2, weigh the base mate...

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Abstract

The invention discloses a microwave ceramic filer element. The microwave ceramic filer element is composed of the following raw materials in percentage by weight: 5%-15% of Mg, 5%-15% of Sm, 5%-15% ofCa, 5%-15% of Zn, 5%-15% of Al, 5%-15% of Sr, 0.01%-0.1% of La, 0.01%-0.1% of Mn, 0.01%-0.1% of Sn, 0.01%-0.1% of Co, 0.01%-0.1% of Bi, 30%-40% of Ti, 0.01%-0.1% of Cu, 0.01%-0.1% of Ni, 0.01%-0.1% of Sn, 0.01%-0.1% of Pb, 0.1%-0.9% of Zr, 0.1%-0.9% of Nd, 0.1%-0.9% of Ta and 0.1%-0.9% of Ce. The raw materials are mixed according to a certain ratio, through working procedures of ball milling, drying, synthesizing, tabletting, firing and the like, energy consumption is greatly reduced, and a finished product with an ultrahigh Qf value can be obtained, has an outstanding electrical property, mechanical property and thermal property, especially has high mechanical strength, resistance to high and low temperature and high humidity, resistance to radiation, high dielectric strength and good aging performance, has the advantages of high stop-band suppression, low pass-band insertion loss, a wide frequency band, high power, a far spurious pass-band, in-band flat group delay and small size, is excellent in comprehensive performance, uniform in element and higher in reliability, and has important industrial application values.

Description

technical field [0001] The invention relates to the technical field of wireless communication, in particular to a microwave ceramic filter element and a preparation method thereof. Background technique [0002] With the rapid development of wireless communication technology, frequency resources are becoming increasingly scarce, and microwave ceramic filter components have the function of identifying and separating useful signals and useless signals in microwave and millimeter wave communication electronic circuits, so they have become important components in communication systems , its performance directly affects the quality of the entire communication system. [0003] However, traditional microwave ceramic filter components have low Qf value, low stopband rejection, high passband insertion loss, narrow frequency band, low power, near parasitic passband and fast flat group time in the band. In the production, there are problems such as high energy consumption and poor stab...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/00C04B35/622H01P1/20H01P11/00
CPCC04B35/00C04B35/622C04B2235/608C04B2235/6562C04B2235/6567H01P1/2002H01P11/007
Inventor 陈玉富梁伟业梁珏龙梁海啸
Owner 深圳市九天盈科通信技术有限公司
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