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Casting composite slag remover

A technology of slag remover and composite additive, applied in the field of foundry composite slag remover and composite slag remover, can solve the problems of insufficient slag collection layer strength, insufficient slag adhesion, product leap, etc., to reduce occupational disease risks, The effect of saving slag removal time and being convenient to pick out or pick out

Inactive Publication Date: 2019-10-29
建平天正矿业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the strength of the slag collection layer is not enough, the adhesion to the molten slag is not strong enough, and it is easy to break when removing slag; the raw perlite ore will cause splashing when it bursts on the surface of molten iron, and some unexpanded particles are easy to enter the cavity from the gate and cause slag inclusion Defects, etc.
With perlite raw ore as the main component, some deficiencies of perlite raw ore are improved to a certain extent by adding glass slag, carbonized rice husk, refractory brick chips, electric furnace ash and other components. It has also brought some adverse effects such as sulfur reversion and phosphorus reversion.
Generally speaking, the performance of the improved products of perlite has been improved, but the main body is still raw perlite, which has not made a qualitative leap in the product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A casting composite slag remover, which is composed of 85 parts by weight of pretreated expanded perlite and 15 parts of composite additives; the composite additive is composed of 2 parts by weight of quartz sand powder, iron ore tailings powder 0.1 part, 5 parts of magnesia powder, 35 parts of sodium bentonite powder.

[0024] A. Pre-expanding the dried perlite at 400°C for 5 minutes to obtain pre-treated expanded perlite;

[0025] B. Mix and dry quartz sand powder, iron ore tailings powder, magnesia powder and sodium bentonite powder to obtain composite additives;

[0026] C. The pretreated expanded perlite is mixed with the composite additive to obtain the casting composite slag remover.

Embodiment 2

[0028] A casting composite slag remover, which consists of 95 parts by weight of pretreated expanded perlite and 5 parts of composite additives; the composite additive consists of 40 parts by weight of quartz molding sand powder, iron ore tailings powder 10 parts, 40 parts of magnesia powder, 60 parts of sodium bentonite powder.

[0029] A. Pre-expanding the dried perlite at 600°C for 4 minutes to obtain pre-treated expanded perlite;

[0030] B. Mix and dry quartz sand powder, iron ore tailings powder, magnesia powder and sodium bentonite powder to obtain composite additives;

[0031] C. The pretreated expanded perlite is mixed with the composite additive to obtain the casting composite slag remover.

Embodiment 3

[0033] A casting composite slag remover, consisting of 90 parts by weight of pretreated expanded perlite and 10 parts of a composite additive; the composite additive consists of 30 parts by weight of quartz molding sand powder, iron ore tailings powder 1 part, 5 parts of magnesia powder, 50 parts of sodium bentonite powder.

[0034] A. Pre-expanding the dried perlite at 450°C for 6 minutes to obtain pre-treated expanded perlite;

[0035] B. Mix and dry quartz sand powder, iron ore tailings powder, magnesia powder and sodium bentonite powder to obtain composite additives;

[0036] C. The pretreated expanded perlite is mixed with composite additives to obtain a casting composite slag remover, and its melting point is 1310°C.

[0037] Sprinkle into the molten iron ladle at the ratio of 0.15kg per ton of molten steel. Because the slag remover can make the slag aggregate rapidly instead of melting rapidly, a slower slag removal speed can be used when removing the liquid slag, ...

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PUM

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Abstract

The invention discloses a casting slag remover. A casting composite slag remover consists of pre-treated expanded perlite and a composite additive, wherein the composite additive comprises the following components of, in parts by weight, 2-40 parts of quartz sand powder, 0.1-10 parts of iron ore tailing powder, 5-40 parts of magnesia powder and 35-60 parts of sodium bentonite powder, and the weight ratio of the pre-treated expanded perlite to the composite additive is 80-95: 5-20. The casting composite slag remover can be used for correspondingly selecting and adjusting the use ratio accordingto different situations such as casting alloy types, casting processes, casting sizes and the like. The casting composite slag remover has the characteristics of strong adhesion to molten slag, highslag collecting layer strength, difficult crushing during slagging off, high slag removal efficiency and the like. The casting composite slag remover can also be used as a nonferrous alloy casting slag remover.

Description

technical field [0001] The invention belongs to the field of casting, and in particular relates to a casting composite slag remover, in particular to a composite slag remover used in the pouring process in the casting production process. Background technique [0002] The main function of the slag remover is to aggregate and bond the molten slag on the surface of molten iron. It is a product that provides convenience for the slag removal process. The effect of generating new slag. The slag remover is an important auxiliary material in the foundry industry. The performance is directly related to the cleanliness of the molten iron and affects the quality of the casting. [0003] At present, the slag removal agents used in the domestic foundry industry include straw ash, fly ash, quartz sand, clay powder, etc., but mainly perlite ore is directly used as a slag removal agent after crushing and screening. This is the main deslagging agent product in my country as a substitute fo...

Claims

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Application Information

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IPC IPC(8): B22D1/00
CPCB22D1/00
Inventor 付星豪吴宪龙张丽丽
Owner 建平天正矿业有限公司
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