Long glass fiber enhanced polypropylene composite material and preparation method thereof

A technology of polypropylene materials and composite materials, applied in the field of polypropylene materials, can solve the problems of high price of high melting index materials, decreased mechanical properties of polymer substrates, unstable fluidity, etc., and can improve energy and polymer molecular weight, Increases interfacial strength and cladding ability, eliminates effects of low polymer strength

Inactive Publication Date: 2019-11-29
QINGDAO HAIER NEW MATERIAL R&D CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, its choice has the following defects for the industry: 1. The melting index of high-melting finger materials is unstable, resulting in poor process stability in the production process and inconsistent product quality; 2. The price of high-performance high-melting finger materials is relatively low. High, the competitiveness of the product is low; 3. The method of increasing the fluidity of the material by increasing peroxide, on the one hand, the fluidity is unstable, on the other hand, the performance of the product is greatly lost, and the product competitiveness is also lost; 4. High Lower molecular weight of flowable polypropylene leads to lower mechanical properties of the polymer substrate
The melt index of high-flow polypropylene substrates on the market is generally 60-120g / 10min, which still cannot fully guarantee the effective infiltration of polypropylene in glass fibers, resulting in low interface strength, many floating fibers, and low impact resistance. If the ultra-high flow polypropylene is used or the polypropylene substrate is degraded by peroxide to improve fluidity and increase its flow and infiltration between glass fibers, the average molecular weight of polypropylene will decrease and the mechanical properties will decrease.

Method used

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  • Long glass fiber enhanced polypropylene composite material and preparation method thereof
  • Long glass fiber enhanced polypropylene composite material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Weigh each component in component A and component B according to table 1, wherein, polypropylene resin is selected as the copolymerization polypropylene resin that melt index is 60-70g / 10min (230 ℃ / 2.16kg); Preparation steps are as follows:

[0029] (1) Dry the polypropylene resins of components A and B at 70°C for 2 hours to control the moisture content below 0.01% to obtain dry polypropylene resins;

[0030] (2) Add the weighed components A and B respectively into the mixer in proportion, set the speed range of the mixer to 400r / min, stir and mix for 1min, and mix well to obtain the polypropylene mixture A, polypropylene Mixture B, placed at room temperature for 18h;

[0031] (3) Set the screw temperature of the twin-screw extruder to be 240° C., and the rotating speed to be 500 rpm. The above-mentioned polypropylene mixtures A and B are extruded with the twin-screw extruder respectively, and directly enter the sol pool after extrusion, and set the sol The temperatur...

Embodiment 2

[0033] Weigh each component in Component A and Component B according to Table 1, wherein the polypropylene resin is selected as a copolymerized polypropylene resin with a melt index of 30-50g / 10min (230°C / 2.16kg); the preparation steps are as follows:

[0034] (1) Dry the polypropylene resins of components A and B at 85°C for 1 hour to control the moisture content below 0.01% to obtain dry polypropylene resins;

[0035] (2) Add the weighed components A and B into the mixer respectively in proportion, set the speed range of the mixer to 200r / min, stir and mix for 3min, and mix well to obtain polypropylene mixture A, polypropylene Mixture B, placed at room temperature for 24h;

[0036] (3) Set the screw temperature of the twin-screw extruder to be 200°C and the rotating speed to be 400 rpm, extrude the above-mentioned polypropylene mixtures A and B respectively with the twin-screw extruder, and directly enter the sol pool after extrusion, and set the sol The temperature of the po...

Embodiment 3

[0038] Weigh each component in component A and component B according to Table 1, wherein the polypropylene resin is selected as a homopolypropylene resin with a melt index of 90-100g / 10min (230°C / 2.16kg); the preparation steps are as follows :

[0039] (1) Dry the polypropylene resins of components A and B at 75°C for 1.5 hours to control the moisture content below 0.01% to obtain dry polypropylene resins;

[0040] (2) Add the weighed components A and B into the mixer in proportion, set the speed range of the mixer to 300r / min, stir and mix for 2min, and mix well to obtain the polypropylene mixture A, polypropylene Mixture B, placed at room temperature for 20h;

[0041] (3) Set the screw temperature of the twin-screw extruder to be 220°C and the rotating speed to be 300 rpm, extrude the above-mentioned polypropylene mixtures A and B respectively with the twin-screw extruder, and directly enter the sol pool after extrusion, and set the sol The temperature of the pool is 230°C...

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Abstract

The invention relates to the technical field of polypropylene materials, and specifically relates to a long glass fiber enhanced polypropylene composite material and a preparation method thereof. Thelong glass fiber enhanced polypropylene composite material comprises a component A and a component B. The component A is prepared from following components in parts by weight: 30 to 90 parts of polypropylene resin, 10 to 60 parts of alkali-free continuous glass fibers, 0.5 to 2.0 parts of a lubricant, 0.01 to 0.1 part of peroxides, 0.5 to 3.0 parts of a silane coupling agent, and 0.2 to 0.7 part of an antioxidant. The component B is prepared from following components in parts by weight: 30 to 90 parts of polypropylene resin, 10 to 60 parts of alkali-free continuous glass fibers, 0.5 to 2.0 parts of a lubricant, 1.0 to 4.0 parts of a catalyst, 0.01 to 0.1 part of peroxides, and 0.2 to 0.7 part of an antioxidant. Peroxides decompose and functionalize polypropylene; during the infiltration process, polypropylene has high fluidity and excellent infiltration effect; after the material is moulded, the mechanical strength of the material is improved, and moreover, the prepared material has few fibers on the surface, is easy to mould, and has a high performance.

Description

technical field [0001] The invention relates to the technical field of polypropylene materials, in particular to a long glass fiber reinforced polypropylene composite material and a preparation method thereof. Background technique [0002] Polypropylene resin (PP) is a general-purpose plastic with a wide range of uses, and long glass fibers are generally used to improve the mechanical properties of polymer materials. The performance of polypropylene resin modified by long glass fibers is greatly improved, even It can reach the level of engineering plastics. In practical applications, plastics can replace steel and reinforced engineering plastics to meet the requirements of light weapon packaging boxes, automotive fields, and home appliances. However, when the existing long glass fiber material is used to reinforce polypropylene, it is prone to floating fiber phenomenon, which cannot meet the needs of the parts. When the material is made, it is easy to separate from the polyp...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/14C08L23/12C08K7/14C08J5/04
CPCC08J5/043C08J2323/12C08J2323/14
Inventor 苏超张小虎赵凤雯李建敏张秀文王乾王晓明
Owner QINGDAO HAIER NEW MATERIAL R&D CO LTD
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