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Method for online activity recovery of heavy oil hydrotreating catalysts, and agent unloading method

A technology for hydrogenation and activity recovery of heavy oil, applied in catalyst regeneration/reactivation, physical/chemical process catalysts, chemical instruments and methods, etc. Activity, improved catalyst utilization, and reduced downtime effects

Pending Publication Date: 2020-01-07
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this method can reduce the bed pressure drop, it cannot remove the dense carbon deposits formed in the catalyst pores and restore the catalyst activity.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] The test was carried out on a high-pressure fixed-bed pilot plant hydrogenation unit. The raw material passed through the reactor from top to bottom. Two reactors were connected in series. The two reactors were filled with protective agent RG-30B and demetallization catalyst RDM-35. , desulfurization catalyst RMS-30, carbon residue removal catalyst RCS-30, calculated by volume, the filling ratio is 1.5:2.5:3:3. The properties of the raw oil used in the test are shown in Table 1. The operating conditions of the hydrogenation reaction are: reaction pressure 14MPa, hydrogen-oil ratio 600 (v / v), liquid hourly volume space velocity 0.2h -1 , After 4000 hours of reaction, the reaction temperature reached 380°C, and the properties of the product are shown in Table 2.

[0034] After 4000 hours, the temperature of the catalyst bed was lowered to 320°C at 8°C / hour, and the proportion of heavy oil in the raw material was gradually reduced at a rate of about 15% by weight / hour, an...

Embodiment 2

[0038] Compared with Example 1, the only difference is that the temperature of the bed is maintained at the normal operating temperature when carrying out the replacement and reactivation reaction with the carrier oil.

[0039] Effect evaluation: After the reaction, adjust the temperature of the catalyst bed to 370°C, and switch the processed raw materials at the same time, gradually replace the carry oil with the original processed heavy oil raw material, the rate of mixing heavy oil is about 15% by weight / hour, and switch all the raw materials After being used as heavy oil raw material, the properties of the product obtained by keeping the catalyst bed at 370°C are shown in Table 2.

Embodiment 3

[0041] The heavy oil hydrogenation test in Example 1 was continued to run for 8000 hours, the reaction operating conditions were the same as in Example 1, the temperature of the catalyst bed reached 395°C, and the properties of the product were shown in Table 3.

[0042] After 8,000 hours, the temperature of the catalyst bed was reduced to 330°C at 10°C / hour, and the proportion of heavy oil in the raw material was gradually reduced at a rate of about 15% by weight / hour. The raw material was a mixture of vacuum gas oil VGO and catalytic heavy cycle oil HCO The weight mixing ratio of oil, HCO and VGO is 1, and the properties of HCO are listed in Table 1.

[0043] After replacing all the raw materials with carrier oil, control the catalyst bed temperature to 330°C, the reaction pressure to 14MPa, the hydrogen-to-oil ratio to 600 (v / v), and the liquid hourly volume space velocity to 0.35h -1 , for an activity recovery reaction. The time was counted from the time when the carried ...

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PUM

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Abstract

The invention relates to a method for online activity recovery of heavy oil hydrotreatment catalysts, and a catalyst unloading method. The ethod comprises the following steps: gradually replacing a heavy oil raw material for feeding with a carrying oil, carrying out reaction after the replacement is completed, and then switching the heavy oil raw material for introduction into a reactor, wherein the carrying oil contains an additive, and the additive is an organic matter with hydrogen supply effect and / or a carbon deposit dissolving effect. After online activity recovery is carried out by adopting the method, the surface carbon deposition of catalysts can be reduced, the catalyst activity is effectively recovered, the catalyst utilization rate is improved, the operation period is remarkably prolonged, and economic benefits are obvious; before waste catalyst unloading, the catalyst unloading method is added in a conventional catalyst unloading operation, so that the waste catalyst can be unloaded more conveniently, and the device shutdown time is shortened.

Description

technical field [0001] The invention relates to the field of heavy oil hydrotreating catalysts, in particular to an online activity recovery method for heavy oil hydrotreating catalysts and a method for unloading heavy oil hydrotreating catalysts. Background technique [0002] With the continuous shortage of crude oil resources and the increasing demand for high-quality oil products, the processing volume of heavy and low-quality oil products in petrochemical enterprises has increased year by year. The heavy oil hydrotreating process can not only remove impurities such as metals, sulfur, and nitrogen in the raw materials, but also increase the production of high value-added liquid fuels, so it is more and more widely used. Compared with light distillate oil, heavy oil has the characteristics of high boiling point, high viscosity, complex structure, and high content of heteroatoms such as sulfur, nitrogen, and heavy metals. These compositional characteristics make the hydrot...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J38/56B01J38/58B01J38/10C10G45/00B01J8/00
CPCB01J8/003B01J38/10B01J38/56B01J38/58C10G45/00
Inventor 胡大为杨清河林建飞孙淑玲戴立顺刘涛聂红
Owner CHINA PETROLEUM & CHEM CORP