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Low-temperature-resistant plastic suction wood imitating TPE composite plate and manufacturing method thereof

A technology for composite boards and manufacturing methods, applied in the field of imitation wood composite boards, can solve the problems of heavy weight of solid wood materials, large consumption of wood, single processing methods, etc., achieve various processing methods, solve the effects of brittleness and cracking, and simple processes

Pending Publication Date: 2020-01-31
林超
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the improvement of living standards, people are more and more pursuing to return to nature, and the wood grain structure is gradually favored by people. However, due to the heavy weight of solid wood materials, poor processability, large wood consumption, not environmentally friendly, and high cost, imitation wood The demand for materials is growing
[0003] In the existing market, there are wood-plastic blended, cement-based and PVC-based imitation wood composite panels, but wood-plastic blending has high requirements for technology and equipment, and the production cost is high; the processing method of cement-based imitation wood composite panels is single, which limits Its scope of application; while the low-temperature toughness of PVC-based wood-like composite panels is poor, and when the temperature is lower than -30°C, it will become brittle and easy to crack, which will greatly reduce its performance at low temperatures
[0004] Chinese patent CN 102941714 A discloses a composite board, including a bottom layer, a filling layer, a base layer, wood grain paper and a wear-resistant layer. The bottom layer is made of polyester material, the filling layer is wood chips, and the base layer is density board. Wooden effect, but because the material includes MDF and wood chips, the processing method is single, and MDF is made of wood chips and adhesives, which has poor water resistance, high formaldehyde emission, and poor environmental performance

Method used

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  • Low-temperature-resistant plastic suction wood imitating TPE composite plate and manufacturing method thereof
  • Low-temperature-resistant plastic suction wood imitating TPE composite plate and manufacturing method thereof
  • Low-temperature-resistant plastic suction wood imitating TPE composite plate and manufacturing method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] Such as figure 1 The schematic diagram of the structure of the imitation wood composite board is shown, including the base material layer 2, the wood grain layer 3, the anti-skid and wear-resistant layer 4, the material of the anti-skid wear-resistant layer 4 and the wood grain layer 3 is PP, the base material layer 2 is TPE, the three Among them, the TPE material of the substrate layer is composed of 150 parts of SEBS, 300 parts of PP, 150 parts of white oil, 60 parts of filler calcium carbonate, 0.3 parts of antioxidant, 2 parts of color masterbatch and 3 parts of lubricant.

[0045] The production of above-mentioned composite plate comprises the following steps:

[0046](1) Add the prepared SEBS, PP and filler calcium carbonate into the mixer at a stirring speed of 300 rpm, and stir until the temperature of the material reaches about 45°C, then add the prepared material into the mixer at a rate of 30 liters / min. Continue to stir the white oil. When the white oil is ...

Embodiment 2

[0051] The TPE base layer material of this embodiment is made by mixing 100 parts of SEBS, 300 parts of PP, 200 parts of white oil, 40 parts of filler calcium carbonate, 0.3 part of antioxidant, 2 parts of color masterbatch and 3 parts of lubricant. The production steps of imitation wood composite board include:

[0052] (1) Add the prepared SEBS, PP and filler calcium carbonate into the mixer, the stirring speed is 200 to 300 rpm, and stir until the temperature of the material reaches about 45°C, and then feed it to the mixer at a rate of 20 to 30 liters / min. Add the prepared self-oil to the mixture and continue to stir. When the white oil is evenly absorbed, add an antioxidant and continue to stir. When the temperature of the material is higher than 85°C, the material is discharged. The process of stirring and mixing the above raw materials in the mixer is controlled at 4 Complete within 6 minutes.

[0053] (2) Put the mixed raw materials into the twin-screw mixing and gran...

Embodiment 3

[0057] The TPE substrate layer material in this embodiment is made of 200 parts of SEBS, 500 parts of PP, 160 parts of white oil, 30 parts of filler calcium carbonate, 0.4 parts of antioxidant, 2 parts of color masterbatch, and 4 parts of lubricant. The production steps of the panels include:

[0058] (1) Add the prepared SEBS, PP and filler calcium carbonate into the mixer, the stirring speed is 200 to 300 rpm, and stir until the temperature of the material reaches about 45°C, and then feed it to the mixer at a rate of 20 to 30 liters / min. Add the prepared self-oil to the mixture and continue to stir. When the white oil is evenly absorbed, add an antioxidant and continue to stir. When the temperature of the material is higher than 85°C, the material is discharged. The process of stirring and mixing the above raw materials in the mixer is controlled at 4 Complete within 6 minutes;

[0059] (2) Put the mixed raw materials into the twin-screw mixing and granulating machine for ...

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Abstract

The invention relates to a low-temperature-resistant plastic suction wood imitating TPE composite plate and a manufacturing method thereof, wherein the composite plate sequentially comprises an anti-skid wear-resistant layer, a wood grain layer and a base material layer from top to bottom, and the preparation method comprises: material preparation, material mixing, granulation, extrusion molding,cutting, compounding and cooling. According to the technical scheme of the invention, wood-grained paper is used for replacing wood-plastic blending and heat transfer printing and water transfer printing wood imitation technologies, so that the advantages of simple process and low cost are achieved; the base material of the wood imitating plate adopts the TPE material to replace the traditional density plate base and the cement base, so that the achieves of light weight, environmental protection, diverse processing modes and the like are achieved; and compared with the PVC-based wood imitatingplate, the low-temperature-resistant plastic suction wood imitating TPE composite plate of the invention has advantages of light weight, environmental protection, safety and the like, and solves theproblems of easy embrittlement, easy cracking and the like at a low temperature.

Description

technical field [0001] The invention relates to a wood-like composite board, in particular to a low-temperature-resistant and plastic-absorbing wood-like TPE composite board that can be used in the manufacture of automobile floor mats and a manufacturing method thereof. Background technique [0002] With the improvement of living standards, people are more and more pursuing to return to nature, and the wood grain structure is gradually favored by people. However, due to the heavy weight of solid wood materials, poor processability, large wood consumption, not environmentally friendly, and high cost, imitation wood The demand for materials is increasing day by day. [0003] In the existing market, there are wood-plastic blended, cement-based and PVC-based imitation wood composite panels, but wood-plastic blending has high requirements for technology and equipment, and the production cost is high; the processing method of cement-based imitation wood composite panels is single,...

Claims

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Application Information

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IPC IPC(8): C08L23/12C08L53/02C08L91/00C08L23/06C08K3/26B32B37/06B32B37/10B32B27/10B32B27/32B32B27/06B32B27/30
CPCB32B27/06B32B27/10B32B27/302B32B27/32B32B37/06B32B37/10B32B2307/554B32B2307/744B32B2605/003C08K2003/265C08L23/12C08L2205/035C08L53/025C08L91/00C08L23/06C08K3/26
Inventor 林超郑小亮赵守远王咪咪彭杰
Owner 林超