Ceramic product with digital process manufacturing mold effect texture and manufacturing method of ceramic product

Abstract

The invention relates to a ceramic product with a digital process manufacturing mold effect texture. The ceramic product has a three-dimensional concave and convex mold effect texture on the surface,the mold effect texture is made in a digital process mode, and the mold effect texture is formed by forming a texture pattern of a sinking depth of 0.5-3mm in the surface of a glaze layer including apattern layer of a product. According to the ceramic product provided by the invention and the manufacturing method of the ceramic product a conventional physical mold is replaced by the mold effect texture which is made by using a novel digital process and has a controllable sinking depth of 0.5-3mm, digital designing output is directly implemented, the texture can be achieved without changing pressing molds, directions modern environment protection and automatic intelligent manufacturing can be well met, in addition, defects of surface three-dimensional feelings and sharpness of a conventional texture mold can be well solved, the mold effect can be good in three-dimensional feeling, reality and tough feeling, and the digital manufacturing process can be easy to use.

Description

technical field [0001] The invention relates to the field of architectural ceramic bricks, in particular to a ceramic product with mold effect texture produced by digital technology and a production method thereof. Background technique [0002] With the improvement of people's living standards, in modern decorative panels, people have higher requirements for the decoration, environmental protection, durability, surface appearance and real touch of the materials. For ceramic products with excellent physical and chemical properties, it is people's desire for beauty. Home decoration enjoys the preference of durable decorative materials, and among them, ceramic products with three-dimensional concave-convex effect textures with tactile and three-dimensional effects are more and more used in many decorations. [0003] In the technical scheme of ceramic products with concave-convex effect texture in the prior art, the traditional method in the industry is to use a textured mold ca...

AI Technical Summary

Problems solved by technology

[0003] In the technical scheme of ceramic products with concave-convex effect texture in the prior art, the traditional method in the industry is to use a textured mold carved in kind to replicate. For ceramic products, the surface of the pressing mold of the press is made into a depression with a predetermined depth Texture, and then use it to press the ceramic raw materials to make ceramic products with concave-convex effect on the surface; the technical method is to design the pattern first, then carve it into a master mold in the mold factory, and then put the master mold on it The texture is imprinted on the heated cooked glue by pressurization, and then bonded with the corresponding mold after cooling, and then sent back to the manufacturer for use. This method is cumbersome and can only be used for each mold When a variety of textures are required, multiple sets of texture molds need to be prepared, and the production line needs to be suspended for mold replacement every time the texture is changed, which is a huge waste of manpower and material resources, and the production reduction and quality instability caused by downtime It also causes a decrease in the yield of pressed products, resulting in more losses, so this method does not conform to the current direction of green, environmental protection, and intelligence, and has limitations.

[0004] In the prior art, there is also a concave effect texture formed by engraving ink or sinking ink. The method is to apply a bottom glaze (also called a top glaze in the industry, which can be transparent, translucent or opaque) on the bottom blank, and then apply it on the bottom blank. Printing color pattern ink and sunken / or finely carved functional ink on the glaze layer, and then applying protective glaze to cover, and then firing, it will also produce sunken features at the position of finely carved / or sunken ink, forming a sunken texture, this technology Although the solution is more digital design than the traditional mold effect texture method, this kind of concave texture is due to the surface tension caused by the engraving / or sinking ink on the thin protective glaze layer or the melting of the glaze. It is different and formed by sinking after burning. Because the products that want to produce mold effect texture are generally not polished under pressure, so in order to ensure better color of the inkjet pattern, reduce the glaze thickness of the covering layer to affect the transparency. Therefore, the protective glaze on the surface of the industry is sprayed with a thinner layer thickness, which will cause less loss of color pattern effects due to the effect of surface glaze penetration, but because the protective glaze layer is relatively thin , leading to the weak main characteristics of the sinking depth of this kind of concave texture, so there are also limitations

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