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A zero-constraint shrinkage resin concrete capable of floating on water and its preparation method

A resin concrete and resin technology, applied in the direction of climate sustainability, sustainable waste treatment, solid waste management, etc., can solve the problems of increasing the cost of structural maintenance, affecting the durability and life of components, poor high temperature resistance, etc. The characteristics of vibration and energy absorption, the effect of improving high temperature resistance and prolonging curing time

Active Publication Date: 2022-05-20
HARBIN ENG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a zero-constraint shrinkage resin-resistant concrete that can float on water and its preparation method, to solve the problems mentioned in the above background technology in harsh environments such as chemical pools and electrolytic pools with high temperature and severe corrosion For surface work, corrosive substances will cause serious corrosion to the work platform. At the same time, there is early cracking in cement concrete, which reduces the bearing capacity of the structure, seriously affects the durability and life of the components, and greatly improves the maintenance of the structure. cost
The cementitious material of resin concrete——resin, is an organic polymer material. After the reaction forms a chain and solidifies, the volume shrinkage of resin concrete will be more serious than that of cement concrete. This feature will seriously restrict the application and development of resin concrete. And the existing resin concrete has the problems of high density, poor high temperature resistance, poor vibration resistance and energy absorption effect

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0024] A method for preparing a floatable zero-constraint shrinkage resin concrete, comprising the steps of:

[0025] S1: Carry out close packing experiments and theoretical calculations of aggregates to determine the dosage of various aggregates;

[0026] S2: Put lightweight porous coarse aggregate, lightweight fine aggregate, fine sand, fly ash, waste rubber particles, waste rubber powder and hollow materials into a drying oven to dry, and after cooling, put various coarse aggregate and The quality of the filler is accurately weighed, and then mixed and stirred evenly;

[0027] S3: Stir the resin, accelerator and curing agent for 2 to 10 minutes, and mix well;

[0028] S4: Pour the mixed aggregates, fillers and chopped fibers into the mixer and continue to stir for 2-8 minutes, and after stirring evenly, a zero-constraint shrinkage resin concrete that can float on water is prepared.

Embodiment 1

[0031] Resin system 22.0%, lightweight porous coarse aggregate 25.8%, lightweight porous fine aggregate 16.9%, sand 21.0%, fly ash 3.0%, waste rubber particles 6.0%, waste rubber powder 2.0%, hollow material 3.0% and Chopped fibers 0.3%.

[0032] The preparation method is to put lightweight porous coarse and fine aggregates, fine sand, fly ash, waste rubber particles, waste rubber powder and hollow materials into a drying oven for drying, and after cooling, put the coarse and fine aggregates and various Weigh the quality of the filler accurately, mix and stir evenly; then stir the resin, accelerator and curing agent for 6 minutes, and mix well; pour the mixed aggregate, filler and chopped fiber into the mixer and continue stirring for 6 minutes, after stirring evenly A zero-constraint shrinkage resin concrete that can float on water is obtained.

Embodiment 2

[0034] Resin system 24.0%, lightweight porous coarse aggregate 24.8%, lightweight porous fine aggregate 16.9%, sand 20.0%, fly ash 3.0%, waste rubber particles 6.0%, waste rubber powder 2.0%, hollow material 3.0% and Chopped fibers 0.3%.

[0035] The preparation method is to put lightweight porous coarse and fine aggregates, fine sand, fly ash, waste rubber particles, waste rubber powder and hollow materials into a drying oven for drying, and after cooling, put the coarse and fine aggregates and various Weigh the quality of the filler accurately, mix and stir evenly; then stir the resin, accelerator and curing agent for 6 minutes, and mix well; pour the mixed aggregate, filler and chopped fiber into the mixer and continue stirring for 6 minutes, after stirring evenly A zero-constraint shrinkage resin concrete that can float on water is obtained.

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Abstract

The invention provides a zero-constraint shrinkage resin-resistant concrete that can float on water and a preparation method, comprising: 22.0% to 32.0% of a resin system (including a curing agent, an accelerator and a diluent), and 18.0% to 18.0% of a lightweight porous coarse aggregate. 30.0%, lightweight porous fine aggregate 10.0%-20.0%, fine sand 15.0%-30.0%, fly ash 2.0%-6.0%, waste rubber particles 2.0%-12.0%, waste rubber powder 2.0%-5.0%, 3.0% to 7.0% of hollow material and 0.2 to 2.5% of chopped fiber. The present invention can reduce the early shrinkage of concrete by adding waste rubber particles and waste rubber powder, lightweight aggregate and hollow materials; prolong the curing time of resin in resin concrete, increase the stress relaxation of resin concrete, and greatly reduce the stress of concrete under constraints. The shrinkage strain and the non-load cracks of the resin concrete are eliminated, and the anti-vibration and energy absorption characteristics of the resin concrete are also improved, and the volume instability caused by the early curing shrinkage of the resin concrete is solved. Using a variety of lightweight materials, the resin concrete can float on the water (apparent density <930kg / m3).

Description

technical field [0001] The invention relates to a zero-constraint shrinkage resin-resistant concrete that can float on water and a preparation method thereof, and belongs to the related technical field of concrete. Background technique [0002] In some areas where the environment is relatively harsh and light weight concrete is required at the same time, such as some special equipment, ships and offshore platforms, etc.; in harsh environments such as chemical pools, electrolytic pools, and polluted waters that are also severely corrosive, it is often required. Carry out surface work, and corrosive substances will cause serious corrosion to the work platform, which will easily lead to the problem that it cannot continue to be used due to corrosion. Cement concrete can no longer meet the needs of the project. Resin concrete refers to concrete made of resin as a cementitious material. It is a new type of building material that is lighter in weight and higher in corrosion resist...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B26/02C04B26/04C04B26/10C04B26/12C04B26/14C04B26/18B29C67/24C04B111/20C04B111/34
CPCC04B26/02C04B26/18C04B26/14C04B26/122C04B26/045C04B26/10B29C67/242C04B2201/50C04B2111/20C04B2111/34C04B18/027C04B14/14C04B14/06C04B18/08C04B18/20C04B18/22C04B18/082C04B14/185C04B14/42C04B14/4643C04B16/0633C04B14/386Y02W30/91
Inventor 吕建福马小兵郝璠沈亦农黄建涛
Owner HARBIN ENG UNIV
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