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Embossing device applied to intermediate film of organic polymer for laminated glass

A technology of laminated glass and polymer, which is applied in the field of plastic processing, can solve the problems of uncontinuous production, interlayer pollution, and poor sheet thickness, etc., achieve excellent exhaust effect and anti-sticking ability, reduce deformation, and improve self-strength Effect

Pending Publication Date: 2020-02-28
ZHEJIANG DECENT PLASTIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Patent CN103379999A, direct embossing system, method and device for polymer melt sheet, directly embossing high temperature melt see figure 1 , although the above problems are partially solved, there are four problems: 1. Due to the use of two steel rollers for pressing, the sheet coming out of the die will always have a thickness difference in the transverse direction no matter how it is adjusted, and patterns will be produced during the embossing process Inconsistent shades
3. Part of the lubricant is transferred to the surface of the intermediate film and the lubricant will be transferred soon, resulting in the need to reapply the lubricant, resulting in uncontinuous production
4. Although continuous production can be achieved through continuous coating of lubricants, the problem of contamination of the intermediate film caused by lubricants cannot be avoided

Method used

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  • Embossing device applied to intermediate film of organic polymer for laminated glass
  • Embossing device applied to intermediate film of organic polymer for laminated glass
  • Embossing device applied to intermediate film of organic polymer for laminated glass

Examples

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Effect test

Embodiment 1

[0030] An embossing device applied to an organic polymer interlayer film for laminated glass, comprising a first embossing seat 1, a first embossing mechanism 2, a cooling seat 3, a cooling mechanism 4, a second embossing mechanism 5 and a second embossing mechanism Flower seat 6, the first embossing seat 1 is fixedly connected to the first embossing mechanism 2, the right side of the first embossing seat 1 is provided with a cooling seat 3, the cooling seat 3 is fixedly connected to the cooling mechanism 4, and the right side of the cooling seat 3 is provided with a second Two embossing seats 6, the second embossing seat 6 is fixedly connected to the second embossing mechanism 5;

[0031]The first embossing mechanism 2 includes a first reduction motor 21, a first aluminum guide roller 22, a second reduction motor 23, a second aluminum guide roller 24, a first pattern roller 25, a first rubber roller 26, and a first roller spacing adjustment Device 27 and the third aluminum gu...

Embodiment 2

[0035] The organic polymer interlayer film is a PVB interlayer film with a thickness of 0.76mm, a width of 2500mm, a line speed of 20m / min, an initial surface temperature of 32°C upon reaching the aluminum guide roller 1, and an original surface roughness of RZ21. The PVB interlayer film enters the first patterned roller 25 through the lower surface of the first aluminum guide roller 22 and the upper surface of the second aluminum guide roller 24. The patterned roller is heated by heat conduction oil to control the surface temperature of 150°C. The pattern is engraved in the form of laser engraving. Inclined 45 degrees "well" shape, line spacing 0.3mm, pattern depth 0.2mm, hard chrome plating on the surface. The first rubber roller 26 is a smooth EPDM rubber stick with a roller surface hardness of 76. The interior is cooled by 30% ethylene glycol-70% refrigerated water, 8°C-10°C, and the surface temperature of the rubber roller is controlled at 30°C. Driven by the hydraulic p...

Embodiment 3

[0037] On the basis of the second embodiment, the temperature of the heat transfer oil is increased, and the surface temperature of the first patterned roller 25 and the second patterned roller 55 is increased to 170°C. The surface roughness RZ of the PVB interlayer film is 67. However, in the production process, there is a slight phenomenon that the PVB interlayer film sticks to the patterned roller, and there is a risk of film breakage.

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PUM

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Abstract

The invention discloses an embossing device applied to an intermediate film of an organic polymer for a laminated glass. The embossing device comprises a first embossing base, a first embossing mechanism, a cooling base, a cooling mechanism, a second embossing mechanism and a second embossing base, wherein the first embossing base is fixedly connected with the first embossing mechanism, the rightside of the first embossing base is provided with the cooling base, the cooling base is fixedly connected with the cooling mechanism, and the second embossing base is arranged on the right side of thecooling base. According to the embossing device applied to the intermediate film of the organic polymer for the laminated glass, a first pattern roller, a second pattern roller, a first rubber rollerand a second rubber roller are arranged and can be applied to the embossing device of the organic polymer intermediate film for laminated glass, heating and embossing are carried out in a mode of instantaneously contacting the pattern roller, the intermediate film is guaranteed to have sufficient peel strength, continuous embossing is carried out, the intermediate film cannot be polluted, an elastic yielding material can be utilized to compensate for the slight thickness difference in the transverse direction of the intermediate film, and the uniform and consistent pattern is pressed out.

Description

technical field [0001] The invention relates to the technical field of plastic processing, in particular to an embossing device applied to an organic polymer interlayer film for laminated glass. Background technique [0002] As a kind of safety glass, after the laminated glass is broken by impact, due to the bonding effect of the ordinary glass intermediate film, it will not produce sharp fragments to hurt people like ordinary glass after it is broken. Laminated glass will play a huge role in the safe use of glass. One or more layers of organic polymer interlayer films are sandwiched between two or more pieces of glass. After special high-temperature pre-pressure exhaust (or vacuum exhaust) and high-temperature and high-pressure processes, the glass and the interlayer film are permanently bonded. All-in-one composite glass product. [0003] Commonly used organic polymer interlayers for laminated glass include: PVB, SGP, EVA, PU, ​​etc. [0004] In the laminated glass manu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C59/04B29C35/16
CPCB29C59/043B29C35/16
Inventor 陈庚谢怀玉叶卫民
Owner ZHEJIANG DECENT PLASTIC
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