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Sludge-based high-strength ceramsite and preparation method thereof

A high-strength ceramsite and sludge technology, applied in the field of building materials, can solve the problems of high water absorption rate of ceramsite, increase in cost of ceramsite, and rising prices, and achieve the goal of reducing water absorption rate, reducing secondary pollution and reducing costs. Effect

Inactive Publication Date: 2020-04-07
CHINA WEST CONSTR GRP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Its existing problems are: 1. Fly ash is the most commonly used admixture in building materials, and its price is rising day by day, which makes the cost of ceramsite increase; Into the cement base will affect its performance

Method used

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  • Sludge-based high-strength ceramsite and preparation method thereof
  • Sludge-based high-strength ceramsite and preparation method thereof
  • Sludge-based high-strength ceramsite and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] A sludge-based high-strength ceramsite prepared by the following steps:

[0036] Take 100 parts of municipal sludge, 30 parts of construction spoil, and 50 parts of coal gasification slag, put them in an oven at 150°C for 7 hours, and measure the moisture content of each material to be <4%; grind the municipal sludge and pass through 50 mesh sieve, building spoils pass through a 800-mesh sieve, coal gasification slag passes through a 400-mesh sieve, and then the urban sludge, construction spoils and coal gasification slag are mixed evenly, and the void ratio of the mixture is calculated by using the compacted bulk density test method to be 4.5%. ;

[0037] After testing the porosity, pour the material into the granulator, mix 30 parts of the polycarboxylate water reducer with a concentration of 20% with the mixture, add a little deionized water, and granulate. After the granulation is successful , which is ceramsite raw material;

[0038] Put the ceramsite in a sinter...

Embodiment 2

[0040] A sludge-based high-strength ceramsite prepared by the following steps:

[0041] Take 100 parts of municipal sludge, 30 parts of construction spoil, and 50 parts of coal gasification slag, put them in an oven at 150°C for 7 hours, and measure the moisture content of each material to be <4%; grind the municipal sludge and pass through 50 mesh sieve, building spoils pass through a 800-mesh sieve, coal gasification slag passes through a 400-mesh sieve, and then the urban sludge, construction spoils and coal gasification slag are mixed evenly, and the void ratio of the mixture is calculated by using the compacted bulk density test method to be 4.5%. ;

[0042] After testing the porosity, pour the material into the granulator, mix 30 parts of the polycarboxylate water reducer with a concentration of 20% with the mixture, add a little deionized water, and granulate. After the granulation is successful , which is ceramsite raw material;

[0043] Put the ceramsite in a sinter...

Embodiment 3

[0045] A sludge-based high-strength ceramsite prepared by the following steps:

[0046] Take 50 parts of urban sludge, 35 parts of construction spoils, and 65 parts of coal gasification slag, put them in a microwave oven and dry them for 25 minutes, and the moisture content of each material is measured to be <4.5%; the urban sludge is ground and passed through a 50-mesh sieve. The spoil is passed through a 400-mesh sieve, and the coal gasification slag is passed through a 400-mesh sieve, and then the urban sludge, construction spoil and coal gasification slag are mixed evenly, and the void ratio of the mixture is calculated to be 3.6% by using the compacted bulk density test method;

[0047] After testing the porosity, pour the material into the granulator, mix 20 parts of polycarboxylate water reducer with a concentration of 30% with the mixture, add a little deionized water, and carry out granulation. After the granulation is successful , which is ceramsite raw material;

...

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Abstract

The invention belongs to the technical field of building materials and particularly relates to sludge-based high-strength ceramsite and a preparation method thereof. The invention aims to provide sludge-based high-strength ceramsite and a preparation method thereof. The preparation method comprises the following steps: weighing municipal sludge, building spoil, coal gasification slag and a plasticizer; drying the municipal sludge, the building spoil and the coal gasification slag; grinding and sieving the dried materials, uniformly mixing the materials, tightly pushing and extruding, and testing the void ratio; after the materials are uniformly mixed, mixing the materials with the plasticizer and deionized water in granulation equipment for granulation to form a ceramsite raw material of agranular product; preheating the ceramsite raw material, performing heating to a corresponding temperature, and sintering to obtain ceramsite; and slowly cooling the sintered ceramsite to room temperature. According to the method, the high-strength ceramsite is sintered by taking the municipal sludge, the building spoil and the coal gasification slag which are relatively large in mixing amount asraw materials, so that municipal sludge treatment is improved, the solid waste utilization rate is increased, the exploitation of natural sandstone for concrete is reduced, and the types of the sludge-based ceramsite are enriched.

Description

technical field [0001] The invention belongs to the technical field of building materials, and in particular relates to a sludge-based high-strength ceramsite and a preparation method thereof. Background technique [0002] Municipal sludge is mainly sludge discharged from urban water, etc. It has a complex composition and contains a large number of toxic and harmful substances such as pathogens, odors, and heavy metals. my country's urban sludge disposal methods are relatively backward, and a large amount of sludge has not been treated in a standardized manner. The current disposal method is mainly landfill. However, this treatment method is likely to directly cause "secondary pollution" and pose a serious threat to the ecological environment. [0003] Ceramsite is a kind of artificial lightweight aggregate, which usually undergoes a chemical reaction under certain conditions to form a stable and hard solid phase. Artificial ceramsite has many excellent properties, such as ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/132C04B38/06C04B33/13C04B33/32
CPCC04B38/009C04B33/1321C04B33/1324C04B33/132C04B33/1328C04B33/1305C04B33/32C04B2235/96C04B38/0665Y02P40/60
Inventor 王军高育欣马建峰杨文高达陈全滨毕耀罗遥凌贾丽莉
Owner CHINA WEST CONSTR GRP