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Sensor preparation liquid and application thereof

A sensor and cable-type technology, applied in the field of materials, can solve the problems of narrow monitoring area, misjudgment of monitoring results, networking and information interference, etc., and achieve the effect of improving the scope of application and high flexibility

Active Publication Date: 2020-04-07
GAUSS ELECTRONICS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, there is still another vacancy in the direction of sensors based on piezoelectric materials, that is, when the monitoring area is narrow or the monitoring area is large, the existing sensors made of piezoelectric materials often cannot meet the actual needs.
[0004] The traditional piezoelectric cable is only a single-core cable with a coaxial structure. There is piezoelectric material between the cores, but there is a thick insulating layer between the core and the shielding metal layer, the operating frequency is narrow, and its own flexibility is poor. , can only respond to the deformation caused by heavy pressure, so that the existing piezoelectric cables can only be used in low-frequency occasions with large pressure values ​​(such as tens of kilograms to hundreds of kilograms), such as ground pressure of human body ground invasion, car security inspection, etc. detection, but cannot be used as a high-sensitivity sensor for detecting gaps, high-frequency vibration, temperature, etc.
[0005] A typical application of this patent is: for the monitoring of a narrow and long area, such as the internal defect monitoring of bridges, the existing micro sensors need to be arranged with multiple installation points, or some monitoring locations need to be considered to save the number of sensor points, which is obviously not A very effective solution, because the number of sensors is too large, there will inevitably be problems of mutual cooperation between sensors, networking and mutual interference of information. If the monitoring points are dense and the sensors in some areas do not work or work abnormally, it may affect the Misjudgment of monitoring results

Method used

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  • Sensor preparation liquid and application thereof
  • Sensor preparation liquid and application thereof
  • Sensor preparation liquid and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0058] like figure 1 As shown, the cable sensor is a double-core cable sensor with a length of 20cm. The core 11 and the core 22 are used as the two endpoints of the output signal. The sensor material 4 is generated by solidifying the sensor preparation liquid. Sensor preparation liquid: piezoelectric powder 50%, epoxy resin 10%, magnetic sensitive material 15%, silicone 20%, binder 5%. The piezoelectric powder is potassium niobate (KNbO 3 ), the epoxy resin is cycloaliphatic epoxy resin, the silicone is room temperature vulcanized silicone rubber, the magnetic sensitive material is manganese zinc ferrite, and the adhesive is E-44 epoxy resin glue.

[0059] The signal generator 11 injects a test voltage signal into the cable sensor through the core 1 1 and core 2 2 terminals, and obtains the output voltage value and the frequency value of the output voltage signal through the collector 12 at the output terminal of the other end. The collectors 12 connected to the output term...

Embodiment 2

[0064] When the number of wire cores is large, multiple sensor outputs can be realized, such as figure 2 As shown, the difference from embodiment 1 is that a wire core 3 5 is added:

[0065] Assuming that the sensor test signal is 1MHz, the signal generator 11 injects it through the core 35, and under the action of the magnetic sensitive material and piezoelectric material inside the cable sensor, the high-frequency signal injected through the terminal of the core 3 passes through the piezoelectric material 4 of the sensor material. The material generates electrical-mechanical signal conversion, and at the same time, another wire core 2 2 generates mechanical-electrical signal conversion to obtain an electrical signal. It should be noted that due to electromagnetic field induction, when a high-frequency signal is injected into the terminal of the core 3, a coupling voltage is generated between the other two cores, and the coupling voltage is the same as the signal after the m...

Embodiment 3

[0068] like image 3 As shown, the cable sensor has a single-core structure, and the sensor preparation solution is selected as: piezoelectric powder 70%, epoxy resin 10%, magnetic sensitive material 5%, silicone 10%, and binder 5%. The length of the cable sensor is 2000cm, and it is bent into the following shape. It is used as a curved cable sensor for bridge vibration monitoring. The external size is: 800cm×50cm.

[0069] Typically applied to bridge 21, the length of bridge 21 to be monitored is 8 meters, and the height is 0.5 meters. If according to the traditional point monitoring sensor, each point monitoring sensor monitors only 0.1 square meters, at least 40 point monitoring are required Sensors can achieve the purpose of precise monitoring. If there are too many sensors, it is obvious that various problems of information and power supply interconnection and installation between sensors will be introduced, which will affect reliability. Depend on Figure 4 As shown, ...

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Abstract

The invention provides sensor preparation liquid. Main chemical components of the sensor preparation liquid comprise piezoelectric powder, a magnetic sensitive material, organic silicon, epoxy resin and a binder. The volume ratio of the chemical components is as follows: 5%-50% of piezoelectric powder, 1%-30% of epoxy resin, 5%-15% of a magnetic sensitive material, 20%-50% of organic silicon and 1%-10% of the binder. Through mixing of the high-frequency magnetic material and the piezoelectric material and combination with the action of a high-frequency magnetic field, the functions of uniformpermeation, dust removal and descaling of a preparation solution in the cable are achieved, and the problems that in the existing cable aging repair process, impurities are omitted due to discharge ofa wire core oxide layer and an insulating layer, and carbon deposition particles are accumulated are solved; and moreover, the sensor prepared by the sensor preparation liquid can be used as a cabletype sensor, detection signal transmission is achieved through a wire in the cable, that is, a typical electromagnetic coupling and surface acoustic wave composite sensor is formed through combinationof electromagnetic coupling and the mechanical-electrical signal conversion technology of piezoelectric materials, and the sensor prepared by the sensor preparation liquid can be used as an analog sensor and can also be used as a digital sensor.

Description

technical field [0001] The invention belongs to the field of materials, and relates to a sensor preparation liquid and its application, in particular to a cable sensor preparation liquid and its application. Background technique [0002] At present, sensors have been widely used in gas, pressure, ultrasonic, and vibration. With the popularization of integrated circuit technology, various micro-film sensors have appeared, which are widely used in industrial and civil economic fields. [0003] However, there is still another vacancy in the current direction of sensors based on piezoelectric materials, that is, when the monitoring area is narrow or the monitoring area is large, the existing sensors made of piezoelectric materials often cannot meet the actual needs. [0004] The traditional piezoelectric cable is only a single-core cable with a coaxial structure. There is piezoelectric material between the cores, but there is a thick insulating layer between the core and the shi...

Claims

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Application Information

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IPC IPC(8): G01H11/08G01B7/16G01R31/12
CPCG01H11/08G01B7/16G01R31/1272
Inventor 张建王苏王天兵梁高源史俊许剑川李军
Owner GAUSS ELECTRONICS TECH
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